Subaru Forester 2002 Factory Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 2002 Codes Chassis Code: SF Engine Code Primary: EJ253 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Key Selling...

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标签: 2002 Car Cars Forester Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Forester

Year:

Codes

Chassis Code:

Engine Code Primary:

EJ253

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV / Crossover

Key Selling Points:

Symmetrical All-Wheel Drive (AWD), practicality, reliability, good visibility

Competitive Analysis

Key Competitors 2002:

Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute, Nissan Xterra

Key Features

Subaru Advantage:

Standard Symmetrical AWD system provides superior traction and stability

📋 Manual Details

Coverage Areas

Coverage Scope:

All repairs and servicing from A-Z

Page Count

Estimated Pages:

High volume (detailed factory specification, likely 1000+ pages when considering all sections)

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Management:

Fuel injection, ignition, emissions control, ECU diagnostics

Engine Mechanical:

Disassembly, inspection, reassembly of engine components (pistons, crankshaft, camshafts, cylinder heads)

Transmission Manual:

Clutch, gearbox, shift mechanisms, drive shafts

Transmission Automatic:

Hydraulic control, valve body, torque converter, planetary gear sets

Drivetrain AWD:

Viscous coupling, center differential, rear differential, axles

Suspension:

Front struts, rear multi-link, springs, shock absorbers, bushings, alignment

Brakes:

Front discs, rear drums/discs (depending on trim), ABS system, brake hydraulics, parking brake

Steering:

Power steering system, steering rack, column, linkage

Electrical System:

Battery, charging system, starter, lighting, power windows, mirrors, locks

HVAC:

Air conditioning, heater core, blower motor, controls, refrigerant system

Body And Interior:

Body panels, doors, glass, seats, trim, dashboard

Diagnostics:

OBD-II codes, troubleshooting flowcharts, diagnostic procedures

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement

Scheduled Maintenance:

Timing belt replacement, coolant flush, brake fluid flush, transmission fluid change

Troubleshooting:

Step-by-step guides for diagnosing common and complex issues

Component Repair:

Detailed instructions for disassembling, repairing, and reassembling all major vehicle components

Wiring Diagrams:

Comprehensive electrical schematics for all systems

Specifications:

Torque values, clearances, tolerances, fluid capacities

Special Tools:

Identification and usage of Subaru-specific tools

Technical Depth

Depth Level:

Expert/Professional (covers complete rebuilds, advanced diagnostics, and OEM specifications)

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, searchable text, printable

Print Quality

Scalability:

Scalable for detail viewing of diagrams and schematics

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated Boxer (Horizontally Opposed) 4-Cylinder

Displacement:

2.5 Liters (2457 cc)

Bore X Stroke:

99.5 mm x 79.0 mm

Compression Ratio:

9.7:1

Valve Train:

DOHC (Dual Overhead Camshafts), 16 Valves (4 valves per cylinder)

Performance

Horsepower Est:

165 hp @ 5600 rpm

Torque Est:

166 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Fuel Octane Requirement:

87 AKI (Octane Rating)

🔧 Transmission

Standard

Transmission Type:

4-Speed Electronically Controlled Automatic Transmission (ECT)

Optional

Transmission Type:

5-Speed Manual Transmission

Features

AWD System:

Symmetrical All-Wheel Drive with viscous coupling center differential

Fluid Specification

Automatic Transmission Fluid:

Subaru ATF-HP or equivalent (Check manual for exact specification, e.g., Dexron III compatible but Subaru specific is preferred)

Fluid Capacity

Automatic Transmission Fluid Capacity Approx:

3.5 - 4.0 Quarts (for drain and fill)

📐 Dimensions

Exterior

Length:

175.7 inches

Width:

67.7 inches

Height:

63.2 inches

Wheelbase:

103.1 inches

Ground Clearance:

7.5 inches

Weights

Curb Weight Approx:

3131 lbs (Manual) / 3245 lbs (Automatic)

Towing Capacity Est:

2000 lbs

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Test Driver:

4 of 5 stars (2002 Model)

NHTSA Frontal Crash Test Passenger:

4 of 5 stars (2002 Model)

IIHS Frontal Offset Rating:

Good (for its class and time)

Active Features

Standard Anti-lock Braking System

Traction Control:

Available (may vary by trim)

Passive Features

Airbags Front:

Driver and Passenger Frontal Airbags

Seatbelts:

3-point seatbelts with pretensioners and load limiters

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player with optional premium sound system

Climate Control:

Manual or automatic climate control depending on trim level

Driver Assistance

Cruise Control:

Standard

Connectivity

Accessory Power:

12V power outlets

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 3.75 months, whichever comes first (severe driving conditions), or 7,500 miles / 7.5 months (normal driving conditions). Check manual for specifics.

Engine Oil Filter Replacement:

Replace with oil change

Engine Oil Type:

SAE 5W-30 (API Certified, Synthetic Blend or Full Synthetic recommended)

Engine Oil Capacity:

4.5 US quarts (with filter)

Engine Air Filter Replacement:

Inspect every 7,500 miles, replace as needed or every 15,000 miles.

Cabin Air Filter Replacement:

Inspect every 7,500 miles, replace as needed or annually.

Spark Plug Replacement:

Every 60,000 miles (Long-life platinum or iridium recommended)

Timing Belt Replacement:

Every 105,000 miles or 7 years (critical maintenance item for interference engine)

Coolant Replacement:

Every 30,000 miles or 3 years (Subaru Super Coolant or equivalent).

Brake Fluid Replacement:

Every 30,000 miles or 2 years (DOT 3 or DOT 4)

Fluid Specifications

Power Steering Fluid:

Subaru Genuine Power Steering Fluid or equivalent ATF (Check manual)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Head Gaskets:

While less prevalent than in earlier EJ engines, early second-gen models can still experience head gasket leaks. The manual will detail inspection and replacement procedures.

Rear Wheel Bearings:

Can wear prematurely; manual provides testing and replacement procedures.

Evap System Leaks:

Common cause of Check Engine Lights; manual covers diagnostic procedures for the evaporative emission control system.

📚 Vehicle History

Brand Heritage

Subaru Dna:

Known for Symmetrical AWD, boxer engines, and rally heritage

Model Evolution

Forester Generation Second:

Second Generation (SG) launched for the 2003 model year, this 2002 model is the final year of the first generation (SF).

Production

Production Years First Gen:

1997-2002

Manufacturing Plant:

Gunma Manufacturing Plant, Japan

🏆 Awards & Recognition

Recognitions

Car And Driver 2002:

Named to Car and Driver's Ten Best list for 2002 in the Compact SUV category.

Kbb Ratings:

Generally well-regarded for reliability and resale value by Kelly Blue Book.