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SUBARU FORESTER Full Service & Repair Manual 1999-2002

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🏷️ Basic Information Identification Make: Subaru Model: Forester Product Name: SUBARU FORESTER Full Service & Repair Manual 1999-2002 Codes Model Codes Covered: SF Series (SG Series begins late 2002 model...
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类型: Car
厂商:
斯库: 389113
SUBARU FORESTER Full Service & Repair Manual 1999-2002
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Product Name:
SUBARU FORESTER Full Service & Repair Manual 1999-2002
Codes
Model Codes Covered:
SF Series (SG Series begins late 2002 model year)
Chassis Codes Covered:
SF5, SF9
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV
Key Selling Points Era:
Symmetrical All-Wheel Drive, Boxer Engine, Practicality, Safety, Off-road Capability (for its class)
Competitive Analysis
Competitors 1999-2002:
Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute, Nissan Xterra
Key Features
Subaru Differentiators:
Standard AWD, horizontally opposed (Boxer) engine for lower center of gravity
Manual Value Proposition:
Enables owners and independent shops to perform dealership-level maintenance and repairs
📋 Manual Details
Coverage Areas
Years Covered:
1999, 2000, 2001, 2002
Regions Covered:
Global (primarily North America, Europe, Japan)
Page Count
Estimated Page Count:
1000+
Manual Type
Manual Type:
Factory Service Manual (FSM) / Workshop Manual
Purpose:
Repair, Servicing, Diagnostics, Maintenance
Language
Language:
English
Format
Format:
Digital Download (PDF)
Accessibility:
Computer, Tablet, Smartphone
Licensing
Licensing Terms:
No Expiry Dates, No Extra Fees
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Mechanical, Engine Management (ECU), Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System
Drivetrain Systems:
Manual Transmission, Automatic Transmission, All-Wheel Drive (AWD) System, Differentials (Front/Rear), Transfer Case, Driveshafts, CV Axles
Chassis Systems:
Suspension (Front/Rear), Steering System, Brakes (Hydraulic/ABS), Wheel Alignment
Electrical Systems:
Wiring Diagrams, Lighting, Power Distribution, Charging System, Starting System, Body Electrical (Windows, Locks, Wipers, Mirrors), Instrument Cluster, Audio System, HVAC Controls
Body And Interior:
Body Panels, Doors, Hood, Tailgate, Bumpers, Interior Trim, Seats, Airbags, HVAC System (Components)
Procedures Included
Maintenance Procedures:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Flushes (Coolant, Brake, Transmission, Differential), Belt Replacement
Repair Procedures:
Engine Rebuilds, Transmission Overhauls, Brake System Repairs, Suspension Component Replacement, Steering Rack Replacement, Electrical Component Diagnosis and Repair, Body Panel Repair/Replacement
Diagnostic Procedures:
Troubleshooting Guides, Symptom-to-Cause Diagnosis, OBD-II Scan Tool Procedures, Electrical Circuit Diagnosis, Mechanical Component Testing
Specifications And Tolerances:
Torque Specifications, Clearances, Pressures, Electrical Resistances, Alignment Angles
Technical Depth
Depth Of Coverage:
Comprehensive from basic fluid checks to full engine and transmission rebuilds
Diagnostic Capability:
Advanced, including specific diagnostic trouble codes (DTCs) and procedures for electronic systems
Wiring Diagrams:
Detailed, system-specific wiring diagrams with component locations and wire color coding
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Resolution:
High-resolution, suitable for printing
Print Quality
Printability:
Printable by section or entire manual
Binding Type
Binding Type Digital:
N/A (Digital)
Paper Type
Paper Type Digital:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Horizontally Opposed (Boxer) 4-Cylinder
Engine Displacement Common:
2.5 Liters (2498cc)
Engine Codes Common:
EJ253 (Naturally Aspirated), EJ255 (Turbocharged - FXT models, though less common in early base models)
Engine Aspiration:
Naturally Aspirated (most common), Turbocharged (on some higher trims/performance variants)
Performance
Horsepower Naturally Aspirated:
Approx. 165 hp @ 5,500-6,000 RPM
Torque Naturally Aspirated:
Approx. 166 lb-ft @ 3,000-4,000 RPM
Horsepower Turbocharged:
Approx. 210-220 hp @ 5,600 RPM (FXT)
Torque Turbocharged:
Approx. 235-245 lb-ft @ 3,000-4,000 RPM (FXT)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Multi-point Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 (Octane rating may vary by region and specific engine tune)
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Manual Transmission
Optional
Transmission Type Opt:
4-Speed Automatic Transmission
Features
AWD System:
Subaru's Symmetrical All-Wheel Drive (standard on all models)
AWD Manual Trans:
Viscous coupling center differential
AWD Auto Trans:
Electronically controlled multi-plate transfer clutch
📐 Dimensions
Exterior
Length:
Approx. 175.5 inches (4458 mm)
Width:
Approx. 69.7 inches (1770 mm)
Height:
Approx. 63.8 inches (1620 mm)
Wheelbase:
Approx. 103.0 inches (2616 mm)
Ground Clearance:
Approx. 7.7 inches (196 mm)
Interior
Passenger Volume:
Approx. 97.1 cubic feet (2750 liters)
Cargo
Cargo Volume Behind Rear Seats:
Approx. 31.4 cubic feet (890 liters)
Cargo Volume With Rear Seats Folded:
Approx. 67.1 cubic feet (1900 liters)
Weights
Curb Weight:
Approx. 3,200 - 3,500 lbs (1450 - 1590 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 4,600 lbs (2087 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
5-Star (for models tested)
NHTSA Frontal Impact Passenger:
5-Star (for models tested)
IIHS Ratings:
Good (for models tested)
Active Features
Active Safety Standard:
Subaru Symmetrical All-Wheel Drive, Four-Wheel Disc Brakes (ABS optional/standard on higher trims)
Brake System Type:
Front Ventilated Discs, Rear Solid Discs
ABS Availability:
Optional on base models, Standard on higher trims and later years
Passive Features
Passive Safety Standard:
Dual Front Airbags, Crumple Zones, Side-Impact Door Beams
Side Impact Airbags:
Optional on some trims
Child Seat Anchors:
LATCH System (Lower Anchors and Tethers for CHildren) introduced mid-generation or later models, typically rear seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player. Higher trims may have premium sound systems.
Speakers:
Typically 4 or 6 speakers.
Display Technology:
Basic climate control and radio displays. No advanced touchscreens in this era.
Driver Assistance
Cruise Control:
Standard or optional depending on trim level.
Traction Control:
Not typically available in this generation. Focus is on AWD.
Connectivity
Connectivity Options:
Limited. No Bluetooth, USB, or smartphone integration from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3.75 months (severe) / 7,500 miles (12,000 km) or 7.5 months (normal). Refer to manual for detailed driving conditions.
Engine Air Filter:
Inspect every 7,500 miles, Replace every 15,000-30,000 miles (driving conditions dependent).
Spark Plugs:
Replace approximately every 60,000-100,000 miles (depending on plug type: platinum or iridium).
Coolant Flush:
Initial flush at 30,000 miles, then every 30,000 miles thereafter (or as specified by Subaru Super Coolant).
Transmission Fluid Change:
Manual: Inspect every 30,000 miles, change as needed. Automatic: Every 30,000-60,000 miles, depending on driving conditions.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API SG, SH, SJ, or higher)
Engine Oil Capacity:
4.2 US quarts (4.0 liters) with filter change
Coolant Type:
Subaru Super Coolant (Blue) or equivalent ethylene glycol-based coolant with demineralized water
Automatic Transmission Fluid Atf:
Subaru ATF-HP or Dexron III/Mercon equivalent
Manual Transmission Fluid:
API GL-5, SAE 75W-90 (check manual for specific Subaru recommendations)
Differential Fluid:
API GL-5, SAE 75W-90
Known Issues
Head Gaskets:
While not as prevalent as later generations, early EJ25 engines can be prone to head gasket failure, especially if overheated. Check for coolant leaks or milky oil.
Catalytic Converter:
Can become clogged over time, leading to reduced power and poor fuel economy.
Oxygen Sensors:
Failure can cause check engine lights and affect fuel mixture.
Drive Belt Tensioner:
The automatic tensioner can wear out, causing noise or belt slippage.
Wheel Bearings:
Front wheel bearings can be a wear item, especially in vehicles used in harsh conditions.
📚 Vehicle History
Brand Heritage
Subaru Foundation:
Founded by Subaru Corporation (formerly Fuji Heavy Industries), known for aviation and engineering expertise.
Subaru Core Technologies:
Boxer Engine, Symmetrical All-Wheel Drive
Model Evolution
Forester First Generation:
Launched in 1997 (Japan) / 1998 (North America) as the 'SF' generation.
Sf Generation Facelift:
Received a significant facelift for the 2001 model year, altering headlights, grille, bumpers, and interior.
Transition To Sg Generation:
The second generation ('SG') began with the 2003 model year.
Production
Manufacturing Plant:
Ota City, Gunma Prefecture, Japan
Production Years Sf Gen:
1997-2002
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Some models received 'Good' ratings from IIHS for crashworthiness.
Consumer Reports Ratings:
Generally received average to good reliability ratings, with some specific components noted for potential issues.
North American Car Of The Year Nominee:
Forester has been recognized in various SUV/crossover categories over its lifespan.
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