Subaru Forester 1999 2000 2001 2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Forester Model Generation: SF (First Generation) Model Years Covered: 1999, 2000, 2001, 2002 Codes Chassis Codes: SF5, SF9 👋 Introduction Market Position Segment:...

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标签: 1999 2000 2001 2002 Car Cars Forester Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Forester

Model Generation:

SF (First Generation)

Model Years Covered:

1999, 2000, 2001, 2002

Codes

Chassis Codes:

SF5, SF9

👋 Introduction

Market Position

Segment:

Compact Crossover SUV

Brand Philosophy:

Emphasis on Symmetrical All-Wheel Drive, boxer engines, and utility

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra

Unique Selling Proposition:

Standard Symmetrical AWD and Subaru's boxer engine architecture, offering superior traction and a low center of gravity.

Key Features

Driver Train:

Standard Symmetrical All-Wheel Drive (AWD)

Engine Layout:

Horizontally Opposed (Boxer) Engine

Body Style:

Station Wagon / Compact SUV blend

Utility:

Practical cargo space, elevated ground clearance for its class.

📋 Manual Details

Coverage Areas

All Systems:

Vehicle Variants:

All trim levels and engine options for the specified years

Page Count

Estimated Pages:

Approximately 2000+ pages (typical for comprehensive service manuals)

Manual Type

Type:

Factory Service Manual (FSM) / Workshop Manual

Language

Language:

English

Format

Format:

Downloadable Digital File (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, engine control system (ECU), fuel system, ignition system, exhaust system, cooling system, lubrication system, turbocharger system (if applicable)

Drivetrain:

All-Wheel Drive (AWD) system, front and rear differentials, driveshafts, CV joints, manual and automatic transmissions

Chassis:

Suspension (front and rear), steering system, braking system (including ABS), wheels and tires

Electrical:

Vehicle electrical system, battery, charging system, starting system, lighting system, instrument panel, infotainment system, wiring diagrams

Body:

Body construction, interior trim, exterior trim, doors, windows, seats, HVAC system, body electrical components

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections

Troubleshooting:

Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides

Repair:

Component removal, installation, adjustment, and repair for all major vehicle systems

Specifications:

Torque specifications, clearances, tolerances, diagnostic values

Wiring Diagrams:

Detailed electrical system wiring schematics for all circuits

Technical Depth

Depth:

Comprehensive, covering basic maintenance to full engine and transmission rebuilds; detailed diagnostics and component-level repair

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Searchability:

Text-searchable (if original scans were OCR'd)

Print Quality

Quality:

High-resolution, allowing for clear viewing and printing of text and illustrations

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code Usdm:

EJ25 SOHC/DOHC

Engine Type:

Naturally Aspirated Flat-Four (Boxer)

Displacement Liters:

Displacement Cc:

Bore X Stroke Mm:

99.5 x 79.0

Compression Ratio:

9.7:1 (SOHC), 10.0:1 (DOHC)

Horsepower Ps Rpm:

165 PS @ 5,700 rpm (DOHC, estimate)

Horsepower Hp Rpm:

162 HP @ 5,700 rpm (DOHC, estimate)

Torque Lb Ft Rpm:

170 lb-ft @ 4,000 rpm (DOHC, estimate)

Engine Management:

Subaru Select Monitor (SSM) diagnostic system compatibility

Performance

0 60 Mph Seconds:

Approx. 9.0-10.0 seconds (depending on transmission and trim)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Fuel Octane Rating:

87 octane (minimum, 91 octane recommended for optimal performance)

Turbocharged Variant

Turbo Engine Code:

EJ255 (GT/GT-B models, not common in USDM base models)

Turbo Displacement:

Turbo Horsepower:

Approx. 210-220 HP

Turbo Torque:

Approx. 240-250 lb-ft

🔧 Transmission

Standard

Transmission Type Usdm:

4-speed Automatic (4EAT)

Optional

Transmission Type Alternative:

5-speed Manual

Features

AWD System:

Symmetrical All-Wheel Drive with Viscous Coupling Limited Slip Center Differential

Automatic Transmission Modes:

Sportshift (manual selection of gears)

Fluid Specifications

Automatic Transmission Fluid:

Subaru ATF (Dexron III compatible, consult manual for exact spec)

Manual Transmission Fluid:

API GL-5, SAE 75W-90 gear oil

📐 Dimensions

Exterior

Length Mm:

Width Mm:

Height Mm:

Wheelbase Mm:

Ground Clearance Mm:

Approach Angle Degrees:

Approx. 30

Departure Angle Degrees:

Approx. 30

Cargo

Cargo Volume Liters:

Approx. 700-800 (with rear seats up)

Weights

Curb Weight Kg:

Approx. 1400-1500 (depending on trim and transmission)

Towing Capacity Kg:

Approx. 1000-1300 (check local regulations and manual for exact rating)

Wheels Tires

Wheel Size Standard:

15-inch or 16-inch alloy wheels

Tire Size Standard:

215/60R16 (common on higher trims)

Bolt Pattern:

5x100mm

Center Bore Mm:

56.1mm

🛡️ Safety Features

Ratings

NHTSA Frontal Impact:

4-star driver, 4-star passenger (for 1999 MY)

IIHS Side Impact:

Good (for models equipped with side airbags, if available)

Active Features

Standard on most trims

Standard Symmetrical All-Wheel Drive

Passive Features

Airbags Driver:

Standard driver airbag

Airbags Passenger:

Standard passenger airbag

Seatbelts:

3-point front and rear seatbelts

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system

💡 Technology Features

Infotainment

Head Unit Type:

Factory AM/FM/CD player (optional premium audio system available)

Speaker Configuration:

Typically 4 or 6 speakers

Driver Assistance

Traction Control:

Limited systems, primarily focused on the AWD drivetrain.

Cruise Control:

Standard on most trims

Connectivity

Aux Input:

Not typically factory equipped; aftermarket head units or adapters may be required.

Climate Control

System Type:

Manual or automatic climate control (depending on trim)

🔧 Maintenance

Service Intervals

Oil Change:

Every 3,000 miles (severe) or 7,500 miles (normal) with synthetic oil. Refer to manual for specific driving conditions.

Air Filter Replacement:

Every 15,000 miles or as needed based on inspection

Cabin Air Filter Replacement:

Every 15,000 miles or annually

Spark Plug Replacement:

Every 60,000 miles (platinum tipped)

Coolant Flush:

Every 30,000 miles or 2 years (using Subaru Super Coolant or equivalent)

Transmission Fluid Change Auto:

Every 30,000 miles (severe) or 60,000 miles (normal), consult manual for details.

Timing Belt Replacement:

90,000 to 105,000 miles or 7-10 years (critical replacement interval for interference engines)

Fluid Specifications

Engine Oil Type:

5W-30 or 10W-30 (synthetic recommended)

Engine Oil Capacity:

4.5 US quarts (with filter)

Coolant Type:

Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid:

Subaru Genuine Power Steering Fluid or equivalent ATF Dexron II/III

Known Issues

Head Gaskets:

Premature head gasket failure is a common concern on EJ-series Subaru engines, particularly on earlier models. Symptoms include coolant leaks, white smoke, or coolant in oil.

Oil Leaks:

Valve cover gasket and oil pan gasket leaks are also frequently reported.

Automatic Transmission:

Some 4EAT transmissions can develop issues with solenoids or clutch packs with high mileage.

Wheel Bearings:

Front wheel bearings can be prone to wear and noise.

Radiator Fans:

Electric radiator fan motors can fail.

📚 Vehicle History

Brand Heritage

Founded:

1917 (as Subaru Corporation, formerly Nakajima Aircraft Company)

Key Technologies:

Boxer engines, Symmetrical AWD

Model Evolution

Debut:

1995 (Japan), 1997 (North America)

First Generation Sf:

1997-2002, introduced the concept of a Subaru SUV/crossover.

Facelift Sf:

2000 (minor styling updates, interior revisions, and powertrain enhancements)

Production

Manufacturing Location:

Gunma Plant, Japan

Production Years:

1997-2002 (SF generation)

🏆 Awards & Recognition

Recognitions

Iiihs Crash Test Rating:

Rated 'Good' in frontal offset crash tests by the IIHS for many years in its class.

Car And Driver 10Best:

While the Forester itself wasn't a regular 10Best winner, Subaru as a brand and its AWD system were highly regarded.

Certifications

Emissions Standards:

Meets EPA and California Air Resources Board (CARB) emissions standards for its model years.