2001-2002 Subaru Forester Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 2001-2002 Body Style: Compact Crossover SUV Codes Chassis Code: SF/SG (Specific generation details may vary within these codes) 👋 Introduction Market...

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标签: 2001 2002 Car Cars Forester Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Forester

Year:

2001-2002

Body Style:

Compact Crossover SUV

Codes

Chassis Code:

SF/SG (Specific generation details may vary within these codes)

👋 Introduction

Market Position

Segment:

Compact Crossover SUV / Sport Utility Vehicle

Subaru's Symmetrical All-Wheel Drive system, boxer engine, and utilitarian design offering versatility and capability.

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute, Nissan Xterra

Key Features

Vehicle Highlights:

Standard AWD, comfortable ride, practical interior space, good visibility, robust build quality.

Manual Value Proposition:

Essential resource for owners and independent mechanics to perform accurate diagnosis, maintenance, and repairs, reducing reliance on costly dealership services.

📋 Manual Details

Coverage Areas

Regions Covered:

Global (primarily focused on LHD markets based on steering position)

Page Count

Estimated Page Count:

1500-2500 (typical for comprehensive service manuals of this era, actual may vary)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF, searchable) / Print (depending on product offering)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanicals, lubrication, cooling, fuel delivery, ignition, emissions control, engine management (ECU/ECM)

Transmission Systems:

Manual and Automatic Transmission (including AWD system integration), clutch, driveline components

Chassis Systems:

Suspension (front and rear), steering system, braking system (including ABS if equipped), wheel alignment

Electrical Systems:

Power distribution, battery, charging system, starter, lighting, wipers/washers, instruments, audio system, airbags, security system

Body And Interior:

Body construction, doors, windows, seats, HVAC system, interior trim, exterior trim, bumpers, glass

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tune-ups, belt replacement

Repair Procedures:

Engine component replacement (e.g., head gaskets, timing belts, water pump), transmission overhaul, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair

Troubleshooting:

Diagnostic flowcharts, common symptom analysis, fault code interpretation (OBD-II)

Diagnostics:

Component testing, sensor readings, electrical system diagnostics, fuel system diagnostics

Technical Depth

Depth:

Comprehensive (from basic fluid changes to complete engine and transmission rebuilds, including electrical schematics)

📊 Manual Specifications

File Format

Digital Format Details:

High-resolution PDF, bookmarking for navigation, text-searchable for quick information retrieval, printable pages

Print Quality

Print Quality Description:

Clear, legible text and diagrams, professional layout

Binding Type

Binding Type Description:

Professional binding (e.g., perfect bound, spiral bound for ease of use in a workshop)

Paper Type

Paper Type Description:

Durable, high-quality paper suitable for workshop environments

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated Boxer Engine (Horizontally Opposed)

Engine Displacement:

2.5 Liters (2498 cc)

Engine Code Common:

EJ253 (for non-turbo variants of this generation)

Engine Configuration:

4-Cylinder

Bore X Stroke:

99.5 mm x 79.0 mm (typical for EJ25)

Compression Ratio:

9.7:1 (typical for EJ253)

Valvetrain:

DOHC (Dual Overhead Camshafts), 16 Valves (4 per cylinder)

Performance

Horsepower Hp:

Approx. 165 hp @ 5600 rpm (US Spec)

Torque Lb Ft:

Approx. 162 lb-ft @ 4000 rpm (US Spec)

Fuel System

Fuel Induction:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane recommended, higher octane may improve performance)

Emission Controls:

Catalytic Converter, EGR (Exhaust Gas Recirculation), Secondary Air Injection (depending on market)

Notable Engine Characteristics

Boxer Advantage:

Lower center of gravity, improved handling and stability, smoother operation.

🔧 Transmission

Standard

Type:

5-Speed Manual Transmission

Optional

Type:

4-Speed Automatic Transmission with Lock-Up Torque Converter

Features

AWD System:

Subaru Symmetrical All-Wheel Drive (Standard on all models)

AWD Type Manual:

Viscous coupling center differential with open front/rear differentials.

AWD Type Automatic:

Electronically controlled multi-plate clutch center differential (Active AWD).

Fluid Specifications Automatic

Fluid Type:

Subaru ATF-HP (or Dexron III equivalent)

Fluid Specifications Manual

Fluid Type:

API GL-5, SAE 75W-90 Gear Oil (check manual for specific Subaru specification)

📐 Dimensions

Exterior

Length:

Approx. 175.7 inches (4463 mm)

Width:

Approx. 67.7 inches (1720 mm)

Height:

Approx. 63.2 inches (1605 mm)

Wheelbase:

Approx. 103.0 inches (2616 mm)

Ground Clearance:

Approx. 7.9 inches (200 mm)

Weights

Curb Weight:

Approx. 3000-3300 lbs (1361-1497 kg) depending on transmission and trim

Gross Vehicle Weight Rating Gvwr:

Approx. 4400-4600 lbs (1996-2087 kg)

Cargo

Cargo Volume Behind Rear Seat:

Approx. 27.4 cubic feet (776 liters)

Cargo Volume With Rear Seat Folded:

Approx. 63.0 cubic feet (1784 liters)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

4/5 stars (likely, for 2WD/AWD configurations)

IIHS Crash Test Results:

Good (likely, for front and side impact tests)

Active Features

Standard (Anti-lock Braking System)

Traction Control:

Available on some models/trims

Electronic Brake-Force Distribution Ebd:

Often integrated with ABS

Passive Features

Airbags:

Front driver and passenger airbags standard; side airbags available on higher trims.

Seatbelts:

3-point height-adjustable front seatbelts with pretensioners and load limiters, rear 3-point seatbelts.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player with 4-6 speakers. Higher trims may offer premium audio or cassette players.

Climate Control:

Manual climate control standard; automatic climate control available on higher trims.

Driver Assistance

Cruise Control:

Standard on most trims.

Connectivity

Power Accessories:

Power windows, power door locks, power mirrors standard on most trims.

Keyless Entry:

Available on higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on driving conditions and oil type used (consult manual for specific recommendations).

Engine Oil Filter Replacement:

With every oil change

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km)

Cabin Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km)

Spark Plug Replacement:

Approx. 60,000-100,000 miles (96,000-160,000 km) for iridium-tipped plugs, or earlier for platinum. Consult manual for correct type and interval.

Timing Belt Replacement:

Crucial: Approximately every 90,000-105,000 miles (145,000-169,000 km) or 7-10 years. Failure can cause catastrophic engine damage.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 or 5W-40 Synthetic Blend or Full Synthetic (check manual for exact specification and capacity - typically ~4.5 quarts with filter)

Coolant Type:

Subaru Super Coolant (blue) or equivalent long-life silicate-free coolant. Mix 50/50 with distilled water. Capacity approx. 7.4 quarts.

Brake Fluid Type:

DOT 3 or DOT 4 (check manual)

Known Issues

Head Gaskets:

Known for potential head gasket leaks (internal or external) in EJ series engines, especially if overheated or poorly maintained. This manual will detail inspection and replacement procedures.

Rear Main Seal Leaks:

Can develop oil leaks from the rear main crankshaft seal.

Automatic Transmission Performance:

Some owners report occasional harsh shifting; proper fluid maintenance is key.

Suspension Wear:

Bushings and ball joints can wear over time, affecting ride and handling.

📚 Vehicle History

Brand Heritage

Subaru Foundation:

Founded in 1953, known for its unique engineering (boxer engines, AWD), particularly in rally racing and challenging climates.

Model Evolution

Forester Introduction:

First generation (SF) introduced in 1997, establishing the crossover segment by blending SUV utility with car-like driving dynamics.

Second Generation Sg:

The 2001-2002 model years represent the transition to the second generation (SG) chassis, which offered improved styling, safety, and refinement over the first generation.

Production

Manufacturing Location:

Gunma Prefecture, Japan

🏆 Awards & Recognition

Recognitions

Car And Driver Ten Best:

While specific mentions for 2001-2002 may vary, Subaru vehicles of this era often received praise for their AWD capability and value, sometimes appearing on '10 Best SUVs' lists.

Consumer Reports Ratings:

Generally rated as average to above average for reliability by Consumer Reports during this period, though specific issues like head gaskets were noted.

Certifications

Safety Certifications:

Meets or exceeds all Federal Motor Vehicle Safety Standards (FMVSS) for its model years.