Subaru Forester 1998-2004 Service Repair Shop Manual

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🏷️ Basic Information Identification Make: Subaru Model: Forester Generation: First Generation (SF Series) Production Years Covered: 1998-2004 Codes Chassis Codes: SF5, SF9 👋 Introduction Market Position Segment: Compact SUV /...

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类型: Car

斯库: 450683

标签: 1998 1999 2000 2001 2002 2003 2004 Car Cars Forester Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Forester

Generation:

First Generation (SF Series)

Production Years Covered:

1998-2004

Codes

Chassis Codes:

SF5, SF9

👋 Introduction

Market Position

Segment:

Compact SUV / Crossover

Target Audience:

Individuals and families seeking a versatile, all-weather capable vehicle with a focus on safety and practicality

Competitive Analysis

Key Competitors:

Toyota RAV4, Honda CR-V, Nissan Xterra, Ford Escape

Forester Advantage:

Standard Symmetrical All-Wheel Drive, more rugged chassis, higher ground clearance (compared to many rivals)

Key Features

Drivetrain:

Standard Symmetrical All-Wheel Drive (AWD) across all trims

Ground Clearance:

Segment-leading ground clearance for off-pavement capability

Body Style:

Wagon/SUV hybrid, offering sedan-like driving dynamics with SUV utility

📋 Manual Details

Coverage Areas

Regions:

Global (primarily North America and Japan, with applicable specifications for other markets)

Page Count

Estimated Pages:

2000+

Manual Type

Type:

Service Repair Shop Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

All engine variants (Naturally Aspirated and Turbocharged EJ25, EJ20)

Transmission:

Manual (5-speed), Automatic (4-speed)

Drivetrain:

All-Wheel Drive (AWD) system, differentials (front, rear, center viscous coupling)

Suspension:

Front MacPherson struts, Rear multi-link, springs, shock absorbers, anti-roll bars

Brakes:

Front vented discs, Rear discs/drums (depending on model/year), ABS system

Steering:

Power-assisted rack and pinion

Electrical:

Battery, charging system, ignition, lighting, power accessories, starter, alternator, fuses, relays

Fuel System:

Fuel pump, injectors, fuel filter, fuel pressure regulator, EVAP system

Cooling System:

Radiator, thermostat, water pump, hoses, coolant

Exhaust System:

Catalytic converter, mufflers, pipes, oxygen sensors

HVAC:

Air conditioning, heating, ventilation, climate control

Body And Chassis:

Frame, body panels, doors, glass, interior trim, bumpers

Safety Systems:

Airbags, seat belts, ABS

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and flushes, belt inspections, spark plug replacement

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), circuit testing

Repair:

Component removal and installation, system overhauls, minor and major repairs

Rebuilding:

Engine assembly, transmission rebuilding, differential service

Torque Specifications:

Comprehensive torque values for all fasteners

Wiring Diagrams:

Detailed electrical schematics for all systems

Technical Depth

Depth:

In-depth, professional-level coverage suitable for DIY enthusiasts and professional technicians

Level Of Detail:

Includes detailed explanations, step-by-step instructions, exploded views, and diagnostic flowcharts

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text for quick information retrieval

Compatibility:

Compatible with all major operating systems (Windows, macOS, Linux) and mobile devices (Tablets, Smartphones)

Print Quality

Resolution:

High-resolution, allowing for clear viewing and printing of diagrams and text

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code Na:

EJ25 SOHC/DOHC (2.5L)

Engine Code Turbo:

EJ205 DOHC Turbocharged (2.0L) - common in XT models, some markets

Performance Na

Horsepower Na Sohc:

165 hp @ 5,600 rpm (approx.)

Torque Na Sohc:

166 lb-ft @ 4,000 rpm (approx.)

Horsepower Na DOHc:

175 hp @ 5,600 rpm (approx.)

Torque Na DOHc:

177 lb-ft @ 4,000 rpm (approx.)

Performance Turbo

Horsepower Turbo Ej205:

210-227 hp @ 5,600 rpm (depending on model/market)

Torque Turbo Ej205:

236-250 lb-ft @ 3,600 rpm (depending on model/market)

Fuel System

Injection Type:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (87 octane recommended for NA, 91+ for Turbo)

Cooling System

Coolant Capacity:

Approx. 7.0 Quarts (6.6 Liters)

Ignition System

Spark Plugs:

NGK PFR6G (or equivalent, check manual for specifics)

🔧 Transmission

Standard

Transmission Type Std:

5-speed Manual

Optional

Transmission Type Opt:

4-speed Automatic (Sportshift available on some models)

Features

AWD System:

Symmetrical All-Wheel Drive with Viscous Coupling Center Differential

Fluid Specs Auto

Automatic Transmission Fluid:

Subaru ATF HP (or Dexron III/Mercon equivalent, check manual for precise recommendation)

Fluid Specs Manual

Manual Transmission Fluid:

Subaru Extra-S Gear Oil (or 75W-90 GL-5 equivalent)

Fluid Capacity Auto

Automatic Transmission Capacity:

Approx. 3.4 Quarts (3.2 Liters) for drain/refill

Fluid Capacity Manual

Manual Transmission Capacity:

Approx. 2.1 Quarts (2.0 Liters)

📐 Dimensions

Exterior

Length:

Approx. 175.5 inches (4455 mm)

Width:

Approx. 68.1 inches (1730 mm)

Height:

Approx. 63.0 inches (1600 mm)

Wheelbase:

Approx. 103.1 inches (2619 mm)

Ground Clearance:

Approx. 7.7 inches (195 mm)

Weights

Curb Weight Min:

Approx. 3,050 lbs (1383 kg)

Curb Weight Max:

Approx. 3,450 lbs (1565 kg)

Cargo

Cargo Volume Behind Rear Seats:

Approx. 32.0 cu ft (906 Liters)

Cargo Volume With Rear Seats Folded:

Approx. 67.7 cu ft (1917 Liters)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Driver:

5-Star (1997-2001 models generally)

NHTSA Frontal Crash Passenger:

5-Star (1997-2001 models generally)

NHTSA Side Impact Driver:

4-Star (1997-2001 models generally)

NHTSA Side Impact Rear Passenger:

4-Star (1997-2001 models generally)

IIHS Front Crash Rating:

Good (Good)

IIHS Side Crash Rating:

Acceptable (Acceptable) or Poor (Poor) depending on model year and specific testing criteria

Active Features

Standard on most trims

Traction Control:

Available on some later models

Passive Features

Airbags:

Driver and passenger front airbags standard, optional side airbags on some later models

Seat Belts:

3-point height-adjustable front seat belts with pretensioners and load limiters

Child Seat Anchors:

LATCH system (Lower Anchors and Tethers for CHildren) introduced on later models

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, optional premium audio system with subwoofer on some trims.

Navigation:

Not commonly available on this generation; aftermarket solutions often used.

Driver Assistance

Cruise Control:

Standard on most trims

Antilock Brakes:

Standard on most trims

Connectivity

Phone Integration:

Bluetooth not standard; aftermarket integration typically required.

Features

Power Windows:

Standard on most trims

Power Mirrors:

Standard on most trims

Keyless Entry:

Available on higher trim levels

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 3 months (severe use); 7,500 miles (12,000 km) or 6 months (normal use, synthetic oil recommended)

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months (if equipped)

Spark Plug Replacement:

Every 60,000 miles (96,000 km) for platinum/iridium plugs

Timing Belt Replacement:

Every 105,000 miles (168,000 km) or 7 years (critical service, failure can cause severe engine damage)

Transmission Fluid Change Auto:

Every 30,000 miles (48,000 km) for optimal performance

Transmission Fluid Change Manual:

Every 60,000 miles (96,000 km)

Fluid Specifications

Engine Oil:

5W-30 (Synthetic recommended for all models, especially turbocharged versions)

Engine Coolant:

Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant (50/50 mix with distilled water)

Brake Fluid:

DOT 3 or DOT 4

Power Steering Fluid:

ATF Dexron II/III or Subaru Genuine Power Steering Fluid

Known Issues

Head Gaskets:

While less prevalent than in later generations, early EJ25 SOHC engines can be prone to head gasket failure. The manual provides inspection and repair procedures.

Turbo Seals:

Turbocharged models may experience turbo seal wear leading to oil consumption or smoke. Manual covers turbo inspection and replacement.

A C System:

A/C compressor clutch issues or refrigerant leaks can occur. Manual provides A/C system diagnostics and repair.

Rear Differential Seals:

Leaking rear differential seals are a common maintenance item. Manual details seal replacement.

📚 Vehicle History

Brand Heritage

Subaru Identity:

Known for its boxer engines, Symmetrical All-Wheel Drive, and rally racing heritage

Model Evolution

Introduction Year:

1997 (Japan), 1998 (North America)

Generation Designation:

SF series

Facelift:

Minor facelift occurred in 2001, including revised front fascia, headlights, and interior updates

Production

Manufacturing Plant:

Gunma Plant, Japan

Sales Trend:

Steady sales, appealing to a niche market for practical, all-weather vehicles

🏆 Awards & Recognition

Recognitions

Car And Driver Towing Capacity:

Not a primary focus, but capable of light towing (check specific year/model ratings)

Consumer Reports Reliability:

Varied, with some years scoring better than others. The manual is crucial for addressing common maintenance needs proactively.

Icamper Utility:

Praised for its utility and AWD capability for outdoor enthusiasts