1999-2002 Subaru Forester Service Repair Workshop Manual (1999 2000 2001 2002)

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🏷️ Basic Information Identification Make: Subaru Model: Forester Model Generation: SF Series (First Generation) Year Range Covered: 1999-2002 Codes Chassis Code: SF5, SF9 👋 Introduction Market Position Vehicle Segment: Compact...

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类型: Car

斯库: 315231

标签: 1999 2000 2001 2002 Car Cars Forester Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Forester

Model Generation:

SF Series (First Generation)

Year Range Covered:

1999-2002

Codes

Chassis Code:

SF5, SF9

👋 Introduction

Market Position

Vehicle Segment:

Compact Crossover SUV

Target Audience:

Families, outdoor enthusiasts, drivers seeking AWD capability in a versatile package

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra

Key Features

All Wheel Drive:

Standard symmetrical All-Wheel Drive (S-AWD) was a defining feature

Practicality:

Spacious interior, good cargo capacity, raised ride height for light off-road capability

Engine Reliability:

Boxer engine design known for its low center of gravity and unique character

Manual Utility:

Essential for owners and independent mechanics to maintain and repair this capable vehicle.

📋 Manual Details

Coverage Areas

Languages:

English

Regions Covered:

North America, Global (where applicable)

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Factory Service Manual / Workshop Manual

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, overhaul for EJ25 SOHC and DOHC engines

Engine Management:

ECU diagnosis, sensor testing, fuel injection system, ignition system

Transmission Manual:

Service and repair for 5-speed manual transmissions (e.g., TY754)

Transmission Automatic:

Service and repair for 4-speed automatic transmissions (e.g., TZ103)

Drivetrain:

All-Wheel Drive (AWD) system, differentials, driveshafts, CV joints

Suspension:

Front MacPherson struts, rear multi-link suspension, steering system, wheel alignment

Brakes:

Front vented discs, rear discs or drums, ABS system (if equipped), hydraulic system

Electrical System:

Wiring diagrams, battery, alternator, starter, lighting, gauges, power accessories

Body And Chassis:

Body panel removal/installation, interior trim, glass, structural components

HVAC:

Heating, ventilation, and air conditioning system diagnosis and repair

Safety Systems:

Airbag system diagnosis and service procedures

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks

Troubleshooting:

Extensive diagnostic flowcharts for common and uncommon problems

Repair:

Step-by-step repair instructions for all major vehicle systems

Overhaul:

Complete engine and transmission overhaul procedures

Specifications:

Torque specifications, clearances, fluid capacities, technical data

Diagnostics:

OBD-II diagnostic codes and interpretation, sensor testing procedures

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine rebuilds and complex diagnostics

Diagrams:

High-quality, detailed diagrams and illustrations for all procedures

Wiring Diagrams:

Complete and detailed electrical wiring schematics for all systems

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text for quick information retrieval

Printability:

Printable pages for workshop use

Print Quality

Image Resolution:

High-resolution images and diagrams suitable for printing

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

EJ251

Engine Type 1:

2.5L Naturally Aspirated SOHC EJ251 Boxer-4

Displacement 1:

2457 cc (2.5 Liters)

Bore X Stroke 1:

99.5 mm x 79.0 mm

Compression Ratio 1:

9.0:1

Horsepower 1:

165 hp @ 5,600 rpm

Torque 1:

166 lb-ft @ 4,000 rpm

Engine Code 2

Engine Code 2:

EJ252

Engine Type 2:

2.5L Naturally Aspirated DOHC EJ252 Boxer-4 (for some markets, primarily early models or specific trims)

Engine Type 2

Engine Type 2:

2.5L Naturally Aspirated DOHC EJ252 Boxer-4

Displacement 2

Displacement 2:

2457 cc (2.5 Liters)

Horsepower 2

Horsepower 2:

167 hp @ 5,600 rpm

Torque 2

Torque 2:

166 lb-ft @ 4,000 rpm

Performance

Redline:

6,000 rpm

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane recommended)

Emissions Controls:

Catalytic Converter, EGR system

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual Transmission

Optional

Transmission Type Optional:

4-Speed Automatic Transmission with Lock-Up Torque Converter

Features

AWD System Manual:

Symmetrical All-Wheel Drive with viscous coupling center differential

AWD System Automatic:

Active All-Wheel Drive (requires engine RPM and wheel speed sensor input to manage torque split)

Fluid Specs

Manual Transmission Fluid:

Subaru Extra-S Gear Oil GL-5 SAE 75W-90 (or equivalent)

Automatic Transmission Fluid:

Subaru ATF-HP (or equivalent Dexron III/Mercon compatible)

📐 Dimensions

Exterior

Length:

4,450 mm (175.2 in)

Width:

1,735 mm (68.3 in)

Height:

1,580 mm (62.2 in)

Wheelbase:

2,630 mm (103.5 in)

Ground Clearance:

approx. 190 mm (7.5 in)

Weights

Curb Weight Manual:

approx. 1,410 kg (3,108 lbs)

Curb Weight Automatic:

approx. 1,440 kg (3,175 lbs)

Cargo

Cargo Volume Seats Up:

approx. 330 L (11.6 cu ft) with seats up

Cargo Volume Seats Down:

approx. 1,950 L (68.9 cu ft) with seats folded

🛡️ Safety Features

Ratings

NHTSA Frontal Driver Side:

Good (Second Generation, but representative for the era)

NHTSA Frontal Passenger Side:

Good (Second Generation, but representative for the era)

Active Features

Available (Anti-lock Braking System) - 4-wheel disc brakes with ABS standard on higher trims/later years

Traction Control:

Not typically available on this generation

Passive Features

Airbags:

Driver and Passenger front airbags standard

Seatbelts:

3-point front and rear seatbelts with pretensioners

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system not standard on this generation

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, optional premium audio

Driver Assistance

Cruise Control:

Standard on most trims

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 3.75 months, whichever comes first (under severe conditions), or 7,500 miles (12,000 km) / 7.5 months (under normal conditions)

Air Filter Replacement:

Every 30,000 miles (48,000 km)

Spark Plug Replacement:

Every 60,000 miles (96,000 km) for platinum plugs

Timing Belt Replacement:

Every 105,000 miles (168,000 km) or 105 months. Crucial maintenance item for EJ engines.

Fluid Specifications

Engine Oil Type:

API SJ or higher, SAE 5W-30 (preferred) or 10W-30

Engine Oil Capacity:

4.5 US quarts (4.3 L) with filter

Coolant:

Subaru Genuine Antifreeze / Coolant (Blue) or equivalent 50/50 mix

Brake Fluid:

DOT 3 or DOT 4

Known Issues

Head Gaskets:

While not as prevalent as in later generations, early EJ25 engines can be susceptible to head gasket leaks. The manual details inspection and replacement procedures.

Oil Leaks:

Valve cover gasket and oil pan gasket leaks are common with age.

Catalytic Converter:

Can degrade over time, leading to reduced performance and check engine lights.

Suspension Wear:

Bushings, ball joints, and struts can wear, affecting ride and handling.

ABS Sensor Failure:

Wheel speed sensors for the ABS system can fail, triggering ABS warning lights.

📚 Vehicle History

Brand Heritage

Brand Focus:

Subaru is historically known for its pioneering use of All-Wheel Drive in passenger vehicles.

Model Evolution

Introduction Year:

First Generation Name:

SF Series

Segment Creation:

Subaru effectively created the compact crossover segment with the Forester, blending wagon practicality with SUV-like ground clearance and AWD.

Production

Manufacturing Plant:

Ota, Gunma, Japan

🏆 Awards & Recognition

Recognitions

Consumer Guide Best Buy:

Awarded 'Best Buy' status by Consumer Guide Automotive multiple times during its first generation.

Ratings

Kiplinger Ratings:

Often cited for value and practicality.

Certifications

Emissions Certification:

Meets EPA and CARB emission standards for the model years.