SUBARU FORESTER Shop Manual 2003-2004

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🏷️ Basic Information Identification Make: Subaru Model: Forester Model Code: SG Series Year: 2003-2004 👋 Introduction Market Position Segment: Compact Crossover SUV Distinguishing Features: Symmetrical All-Wheel Drive standard, excellent visibility,...

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类型: Car

斯库: 406745

标签: 2003 2004 Car Cars FORESTER Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Forester

Model Code:

SG Series

Year:

2003-2004

👋 Introduction

Market Position

Segment:

Compact Crossover SUV

Distinguishing Features:

Symmetrical All-Wheel Drive standard, excellent visibility, practicality, good safety ratings

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute

Key Features

Manual Value Proposition:

Enables DIY repairs, saving significant labor costs; provides detailed understanding of vehicle systems for better maintenance and troubleshooting.

📋 Manual Details

Coverage Areas

Primary Coverage:

North American Market

Engine Variants Covered:

2.5L Naturally Aspirated EJ253, 2.5L Turbocharged EJ255 (XT models)

Transmission Variants Covered:

5-speed Manual, 4-speed Automatic

Trim Levels Covered:

All trims including X, XS, XT, L.L. Bean Edition

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Professional Service & Repair Manual

Description:

Comprehensive diagnostic, repair, and maintenance guide

Language

Language:

English

Format

Digital Format:

Downloadable (PDF compatible with PC, MAC, Tablets & Smartphones)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical (EJ253, EJ255), fuel system, ignition system, exhaust system, engine management (ECU diagnostics), turbocharger system (XT models)

Drivetrain:

Manual transmission (5-speed), Automatic transmission (4-speed), All-Wheel Drive (AWD) system, front and rear differentials, drive shafts, CV joints

Chassis:

Suspension (front strut, rear multi-link), steering system (power steering), braking system (ABS, front vented discs, rear solid discs), wheel bearings

Electrical:

Battery, charging system, starting system, lighting (headlamps, taillamps, interior), ignition, power accessories, HVAC controls, instrument cluster, fuses, relays, wiring diagrams

Body:

Body panels, doors, hood, liftgate, glass, interior trim, seals, rust prevention, corrosion protection

HVAC:

Air conditioning system, heater core, blower motor, refrigerant handling, climate control operation

Safety Systems:

Airbag system (SRS), seatbelt systems, ABS operation

Procedures Included

Maintenance:

Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid checks and top-offs, tire rotation, brake pad replacement, coolant flushes

Diagnostics:

Troubleshooting guides, symptom-based diagnostics, OBD-II diagnostic trouble codes (DTCs), engine performance testing, electrical system fault finding

Repair:

Engine overhaul, transmission service, clutch replacement, brake caliper and rotor replacement, suspension component replacement, steering rack repair, electrical component replacement, sensor replacement

Disassembly Reassembly:

Step-by-step instructions for major component removal and installation

Calibration Adjustment:

Wheel alignment procedures, throttle body cleaning and adjustment

Technical Depth

Depth:

Full rebuild procedures, advanced diagnostics, torque specifications for all fasteners, clear diagrams and illustrations

Target Audience:

Professional technicians and experienced DIYers

📊 Manual Specifications

File Format

Compatibility:

Universal compatibility (PC, MAC, Linux, iOS, Android)

Searchability:

Fully searchable text content for quick information retrieval

Print Quality

Readability:

High-resolution diagrams and text for clear reading on any device or when printed

Printable:

Yes, allows for printing of specific sections or the entire manual

Binding Type

Digital Binding:

N/A (Downloadable file)

Paper Type

Digital Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine Naturally Aspirated

Engine Code:

EJ253

Engine Type:

2.5L Boxer 4-cylinder, SOHC

Bore X Stroke:

99.5 mm x 79.0 mm

Compression Ratio:

9.7:1

Horsepower:

165 hp @ 5600 rpm

Torque:

166 lb-ft @ 3600 rpm

Primary Engine Turbocharged

Engine Code:

EJ255

Engine Type:

2.5L Boxer 4-cylinder, DOHC, Turbocharged

Bore X Stroke:

99.5 mm x 79.0 mm

Compression Ratio:

8.4:1

Horsepower:

210 hp @ 5600 rpm

Torque:

235 lb-ft @ 3600 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Recommended Fuel:

87 octane (Naturally Aspirated), 91 octane (Turbocharged)

Engine Management

ECU Type:

Subaru Select Monitor (SSM) compatible

🔧 Transmission

Standard Transmission

Type:

5-speed Manual

Drivetrain:

Symmetrical All-Wheel Drive

Optional Transmission

Type:

4-speed Automatic with OD

Drivetrain:

Active All-Wheel Drive (electronically controlled clutch pack)

Features

Manual Fluid Spec:

Subaru Genuine Gear Oil API GL-5 SAE 75W-90

Automatic Fluid Spec:

Subaru Genuine ATF-HP or equivalent

📐 Dimensions

Exterior

Length:

179.5 inches

Width:

69.7 inches

Height:

63.8 inches

Wheelbase:

103.1 inches

Ground Clearance:

7.7 inches

Cargo

Cargo Volume Behind Rear Seats:

30.1 cubic feet

Cargo Volume With Rear Seats Folded:

67.1 cubic feet

Weights

Curb Weight Est Manual:

3,260 - 3,340 lbs

Curb Weight Est Automatic:

3,300 - 3,470 lbs

Towing Capacity:

2,400 lbs (with trailer brake)

Payload Capacity Est:

900 - 1000 lbs

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

5 Stars

NHTSA Front Impact Passenger:

5 Stars

NHTSA Side Impact Front Driver:

5 Stars

NHTSA Side Impact Front Passenger:

5 Stars

NHTSA Side Impact Rear Passenger:

5 Stars

IIHS Moderate Overlap Front:

IIHS Side Impact:

Active Features

Standard Anti-lock Braking System

Standard Symmetrical All-Wheel Drive

Traction Control:

Available (check specific trim)

Passive Features

Airbags:

Front, Side-curtain, and Front-seat mounted airbags

Seatbelts:

3-point height-adjustable front seatbelts with pretensioners, rear 3-point seatbelts

Child Seat Anchors:

LATCH system

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, optional premium audio with subwoofer.

Display:

Basic LCD display for radio and climate control

Driver Assistance

Cruise Control:

Standard

Stability Control:

Available on some trims

Connectivity

Aux Input:

Not standard on all models, may require aftermarket modification

🔧 Maintenance

Service Intervals Engine Oil

Interval:

Every 3,750 miles or 3.75 months (severe conditions), 7,500 miles or 7.5 months (normal conditions)

Oil Type:

0W-20 or 5W-30 Synthetic (consult owner's manual for exact specification based on climate)

Oil Capacity W Filter:

4.8 US quarts (EJ253), 4.8 US quarts (EJ255)

Service Intervals Air Filter

Interval:

Every 15,000 miles or 15 months

Service Intervals Cabin Filter

Interval:

Every 15,000 miles or 15 months

Service Intervals Spark Plugs

Interval Oem Standard:

105,000 miles (Iridium)

Service Intervals Coolant

Interval:

First change at 30,000 miles or 30 months, then every 15,000 miles or 15 months

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4

Power Steering Fluid:

Subaru Genuine Power Steering Fluid or Dexron III/Mercon compatible ATF

Known Issues

Head Gaskets:

While less prone than earlier generations, EJ25 engines can still develop head gasket leaks over time. The manual will detail inspection and replacement procedures.

Rear Differential Clunk:

Some models may experience a clunking noise from the rear differential, often related to worn bushings or differential oil condition. Manual covers troubleshooting.

Automatic Transmission Sluggishness:

Fluid changes and potential solenoid issues can affect transmission performance. Manual provides diagnostic flowcharts.

Turbo Oil Lines Xt:

Premature failure of oil lines on turbo models can lead to turbo damage. The manual details inspection and replacement procedures.

📚 Vehicle History

Brand Heritage

Subaru Identity:

Known for its Symmetrical All-Wheel Drive system and horizontally opposed Boxer engines, emphasizing durability, safety, and go-anywhere capability.

Model Evolution

Generation Code:

Second Generation (SG)

Introduction Year:

Key Changes From Previous:

Revised styling, updated interior, improved ride and handling, introduction of the turbocharged XT model.

Production

Manufacturing Location:

Gunma Plant, Japan

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

The 2003-2004 Forester achieved good safety ratings from IIHS, contributing to Subaru's reputation for safety.

Consumer Reports:

Generally received good reliability ratings, though some specific issues are covered in the manual.