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Subaru Forester Complete Workshop Service Repair Manual 1998 1999 2000 2001 2002

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🏷️ Basic Information Identification Make: Subaru Model: Forester Generation: First Generation (SF series) Codes Chassis Codes: SF5, SF9 👋 Introduction Market Position Segment: Compact SUV / Crossover Usp: Standard Symmetrical...
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Subaru Forester Complete Workshop Service Repair Manual 1998 1999 2000 2001 2002
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Generation:
First Generation (SF series)
Codes
Chassis Codes:
SF5, SF9
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover
Usp:
Standard Symmetrical All-Wheel Drive (AWD), robust build, practicality, versatility
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Nissan Xterra, Ford Escape, Mazda Tribute
Key Features
Platform:
Subaru Impreza platform
Drivetrain:
Symmetrical All-Wheel Drive (AWD) standard on all models
Ground Clearance:
Above average for its class, enhancing off-road capability and all-weather confidence
📋 Manual Details
Coverage Areas
Covered Years:
1998, 1999, 2000, 2001, 2002
Regions Covered:
Global (specific regional variations may apply, manual aims for comprehensive coverage)
Page Count
Estimated Page Count:
1500+ (typical for comprehensive workshop manuals covering multiple years and variants)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine Mechanical (EJ251, EJ252, EJ201, EJ202, EJ253, EJ254, EJ255 - Naturally Aspirated & Turbocharged), Engine Control System (ECU, sensors, actuators), Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Emissions Control
Transmission:
Manual Transmission (5-speed), Automatic Transmission (4-speed), Drivetrain (All-Wheel Drive System - AWD, differentials, driveshafts, CV joints)
Brakes:
Front Disc Brakes, Rear Disc Brakes (and Drum Brakes on some earlier models), ABS (Anti-lock Braking System), Parking Brake System
Steering:
Power Steering System, Steering Column, Steering Gear Assembly
Suspension:
Front Suspension (MacPherson Struts), Rear Suspension (Multi-link), Shock Absorbers, Springs, Bushings, Wheel Alignment
Electrical:
Battery, Charging System (Alternator), Starting System (Starter), Ignition System, Lighting System (Headlights, Tail Lights, Interior Lights), Fuses, Relays, Wiring Diagrams, Instrument Cluster, Gauges, Power Accessories (Windows, Locks, Mirrors), Audio System, Wiper/Washer System, Horn
Body:
Body Panels, Doors, Hood, Tailgate, Bumpers, Glass, Seals, Interior Trim, Seats, Roof Rack System
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) System, Components (Compressor, Condenser, Evaporator, Blower Motor), Refrigerant, Controls
Diagnostics:
On-Board Diagnostics (OBD-II), Diagnostic Trouble Codes (DTCs), Sensor Data, Troubleshooting Flowcharts
Procedures Included
Maintenance:
Oil Changes, Filter Replacements (Oil, Air, Fuel, Cabin), Spark Plug Replacement, Coolant Flush, Brake Fluid Flush, Transmission Fluid Change, Differential Fluid Change, Belt Inspection/Replacement, Tire Rotation/Balancing
Repair:
Engine Overhaul (minor/major), Cylinder Head Gasket Replacement, Timing Belt/Chain Replacement, Turbocharger Rebuild/Replacement, Transmission Rebuild/Replacement, Clutch Replacement, Brake Pad/Rotor Replacement, Suspension Component Replacement (struts, ball joints, bushings), CV Axle Replacement, Alternator/Starter Replacement, Radiator/Water Pump Replacement, Fuel Pump/Injector Replacement, HVAC Component Repair/Replacement
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides
Specifications:
Torque specifications, fluid capacities, clearances, diagnostic parameters
Wiring:
Complete Electrical Schematics and Wiring Diagrams for all systems
Technical Depth
Depth:
Comprehensive (covers routine maintenance, diagnostics, repair, and overhaul procedures for all major vehicle systems)
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes (typically, for ease of navigation)
Print Quality
Quality:
High-resolution, printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Na:
EJ251, EJ252, EJ253, EJ254 (2.5L Boxer 4-cylinder)
Engine Code Turbo:
EJ201, EJ202 (2.0L Boxer 4-cylinder Turbocharged - JDM/other markets), EJ255 (2.5L Boxer 4-cylinder Turbocharged - later models, overlaps with SG generation)
Performance Na
Horsepower 2.5L:
Approx. 165-175 hp (depending on year and specific engine variant)
Torque 2.5L:
Approx. 162-170 lb-ft (depending on year and specific engine variant)
Performance Turbo
Horsepower 2.0L Turbo:
Approx. 210-250 hp (depending on market and specific variant)
Torque 2.0L Turbo:
Approx. 200-250 lb-ft (depending on market and specific variant)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU Type:
Engine Control Unit (ECU) with various sensor inputs
🔧 Transmission
Standard
Transmission Type Base:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
AWD System:
Symmetrical All-Wheel Drive (AWD) with viscous coupling center differential (manual) or electronically controlled multi-plate clutch (automatic)
Fluid Specifications
Manual Gearbox Oil:
Subaru Extra-S GL-5 75W-90 or equivalent API GL-5 gear oil
Automatic Transmission Fluid:
Subaru ATF-HP (High Performance) or Dexron III/Mercon equivalent
📐 Dimensions
Exterior
Length:
Approx. 4,450-4,565 mm (175.2-179.7 in)
Width:
Approx. 1,735-1,765 mm (68.3-69.5 in)
Height:
Approx. 1,590-1,630 mm (62.6-64.2 in)
Wheelbase:
Approx. 2,500-2,510 mm (98.4-98.8 in)
Cargo
Cargo Volume:
Approx. 365-380 liters (12.9-13.4 cu ft) with rear seats up
Weights
Curb Weight:
Approx. 1,400-1,550 kg (3,086-3,417 lbs)
Wheels Tires
Wheel Bolt Pattern:
5x100 mm
Tire Sizes:
Commonly 205/70R15, 215/60R16, 225/60R17 (depending on trim and year)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars (for driver/passenger respectively, typical for the era)
IIHS Side Impact:
Good (for models equipped with side airbags, if available)
Active Features
ABS:
Available/Standard depending on trim and year
Traction Control:
Available on some models/trims
Passive Features
Airbags:
Driver and Passenger Front Airbags (Standard); Side Airbags and Curtain Airbags available on select higher trims/later models
Seatbelts:
3-point front and rear seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with 4-6 speakers. Upgrades common. Manual covers wiring and basic troubleshooting.
Driver Assistance
Cruise Control:
Standard on most trims
ABS:
Available/Standard
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors (standard on many trims)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (depending on driving conditions and oil type)
Engine Air Filter Replacement:
Every 15,000-30,000 miles or 1-2 years
Cabin Air Filter Replacement:
Every 15,000-30,000 miles or 1-2 years (if equipped)
Spark Plug Replacement:
Every 60,000-100,000 miles (depending on plug type - platinum/iridium)
Timing Belt Replacement:
Every 60,000-105,000 miles or 5-7 years (critical maintenance item for interference engines)
Fluid Specifications
Engine Oil Type:
SAE 5W-30, API SJ or higher
Coolant Type:
Subaru Genuine Coolant or equivalent (ethylene glycol-based, 50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Head Gasket Leaks:
Common issue on EJ25 engines, particularly early phase 1 models. Manual will detail replacement procedures.
Oil Consumption:
Some EJ25 engines can consume oil; manual will provide diagnostic steps.
Suspension Wear:
Bushings and ball joints can wear over time; manual covers replacement and alignment.
Automatic Transmission Issues:
Less common, but torque converter lock-up issues can occur; manual provides diagnostics.
📚 Vehicle History
Brand Heritage
Philosophy:
Subaru's core philosophy of building safe, reliable, and capable vehicles, particularly emphasizing their AWD expertise.
Model Evolution
Introduction Year:
1997 (globally), 1998 (North America)
Generation Name:
First Generation (SF)
Design Inspiration:
Developed from the Subaru Impreza platform, offering a higher ride height and wagon body style for increased utility.
Production
Manufacturing Locations:
Japan (Ota, Gunma Prefecture)
Production Period:
1997-2002
🏆 Awards & Recognition
Recognitions
Car And Driver Alog:
Car and Driver's '10 Best Trucks' list multiple times during this generation (often cited for its AWD capability and utility).
Consumer Reports:
Generally received good ratings for reliability and practicality, although specific model years might have variations.
Certifications
Safety Certifications:
Meets or exceeds all applicable federal motor vehicle safety standards (FMVSS) for its production years.
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