1999 2000 Subaru Forester Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Forester Model Generation: First Generation (SF) Model Years Covered: 1999, 2000 Codes Chassis Code: SF5, SF9 👋 Introduction Market Position Vehicle Class: Compact...

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标签: 1999 2000 Car Cars Forester Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Forester

Model Generation:

First Generation (SF)

Model Years Covered:

1999, 2000

Codes

Chassis Code:

SF5, SF9

👋 Introduction

Market Position

Vehicle Class:

Compact Crossover SUV

Target Audience:

Families, outdoor enthusiasts, individuals seeking a versatile AWD vehicle with car-like handling.

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Nissan Xterra, Ford Escape

Key Features

Drivetrain Philosophy:

Standard Symmetrical All-Wheel Drive (AWD) on most models, a key Subaru differentiator.

Body Style:

Wagon/SUV hybrid, offering good cargo space and higher ground clearance than typical sedans.

Engine Layout:

Horizontally-opposed 'Boxer' engine, contributing to a lower center of gravity and balanced handling.

📋 Manual Details

Coverage Areas

Regions Covered:

Global (North American specific where applicable)

Page Count

Estimated Page Count:

Over 1500 pages (typical for comprehensive workshop manuals of this era)

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF, based on 'INSTANT DOWNLOAD')

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing belt/chain, lubrication system, cooling system, intake, exhaust

Engine Management:

Fuel injection system (MPI), ignition system, emissions control, ECU diagnostics, sensor functions

Transmission Manual:

Clutch, gearbox assembly, shifting mechanisms, final drive

Transmission Automatic:

Automatic transmission assembly (e.g., 4EAT), valve body, torque converter, shift control, cooling

Drivetrain:

All-Wheel Drive (AWD) system, front/rear differentials, driveshafts, CV joints, hub bearings

Suspension:

Front struts/shocks, rear shocks, control arms, bushings, sway bars, springs, alignment specifications

Steering:

Power steering system, steering rack/gearbox, tie rods, steering column, wheel alignment

Brakes:

Front/rear disc brakes (or drum), hydraulic system, master cylinder, brake lines, ABS system (if equipped), parking brake

Electrical System:

Battery, charging system (alternator), starter motor, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams

Body Exterior:

Body panels, doors, hood, tailgate, bumpers, glass, seals, exterior trim

Body Interior:

Dashboard, seats, upholstery, door panels, headliner, HVAC system (heating, ventilation, air conditioning)

Body Chassis:

Frame, unibody construction, torque specifications for chassis components

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, spark plugs, coolant flushes, transmission fluid changes, differential fluid changes, brake fluid flush, timing belt replacement schedule

Troubleshooting:

Diagnostic procedures for common problems, fault codes, symptom-based troubleshooting guides

Repair Procedures:

Step-by-step guides for component removal, installation, and repair for all major systems

Diagnostics:

OBD-II diagnostics, sensor testing, component testing procedures

Specifications:

Torque specifications, fluid capacities, clearances, diagnostic values, alignment settings

Technical Depth

Depth Level:

Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, electrical diagnostics, and body repair.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Text-searchable (allows quick finding of specific information)

Print Quality

Image Clarity:

High-resolution images and diagrams (crucial for clarity)

Scan Quality:

High-quality scans, free from blurriness or missing sections ('100 percents COMPLETE and INTACT')

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

EJ251 (2.5L SOHC)

Engine Displacement 1:

2457 cc (2.5 Liters)

Engine Configuration 1:

2.5L Naturally Aspirated SOHC EJ251 Boxer-4

Horsepower 1:

165 hp @ 5,600 rpm

Torque 1:

166 lb-ft @ 4,000 rpm

Optional Engine

Engine Code 2:

EJ25D (2.5L DOHC Turbo - for specific performance trims)

Engine Displacement 2:

2457 cc (2.5 Liters)

Engine Configuration 2:

2.5L Turbocharged DOHC EJ25D Boxer-4

Horsepower 2:

210-220 hp (approx. for turbo models like GT)

Torque 2:

235-245 lb-ft (approx. for turbo models)

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane recommended for non-turbo, premium for turbo)

🔧 Transmission

Standard

Transmission Type 1:

5-Speed Manual Transmission

Optional

Transmission Type 2:

4-Speed Automatic Transmission (4EAT - Electronically Controlled)

Features

AWD Integration:

All-Wheel Drive (AWD) system integrated with both manual and automatic transmissions (e.g., viscous coupling center differential for manual, electronically controlled AWD for automatic).

📐 Dimensions

Exterior

Length:

Approx. 175.0 inches (4445 mm)

Width:

Approx. 69.7 inches (1770 mm)

Height:

Approx. 63.8 inches (1620 mm)

Wheelbase:

Approx. 103.5 inches (2630 mm)

Ground Clearance:

Approx. 7.3 inches (185 mm)

Weights

Curb Weight:

Approx. 3200 - 3400 lbs (1450 - 1540 kg), varies by trim and transmission

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

4-star (for models equipped with airbags)

NHTSA Frontal Impact Passenger:

4-star (for models equipped with airbags)

IIHS Side Impact:

Acceptable (for models with side airbags, if applicable for the year)

Active Features

Standard Anti-lock Braking System (ABS) on most models

Passive Features

Airbags Front:

Driver and front passenger airbags (standard)

Seatbelts:

Three-point seatbelts for all occupants, pre-tensioners for front seats

💡 Technology Features

Infotainment

Head Unit:

Basic AM/FM stereo with CD player or cassette player. May feature optional premium audio system.

Speakers:

Typically 4 or 6 speaker configurations.

Driver Assistance

Standard ABS for enhanced braking control.

AWD System:

Subaru's Symmetrical All-Wheel Drive system provides traction and stability in various conditions.

Connectivity

Auxiliary Input:

Unlikely on base models; aftermarket upgrades are common.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 3 months (severe conditions), 7,500 miles (12,000 km) or 6 months (normal conditions) - consult manual for exact specification.

Timing Belt Replacement:

Every 90,000 - 105,000 miles (144,000 - 168,000 km) or 7-8 years. Critical due to interference engine design.

Spark Plug Replacement:

Typically around 60,000 - 100,000 miles, depending on plug type (platinum/iridium).

Fluid Specifications

Engine Oil Spec:

API SG or SH, SAE 5W-30 or 10W-30 (consult owner's manual for exact viscosity based on temperature).

Coolant Spec:

Subaru Super Coolant (or equivalent ethylene glycol-based coolant with a 50/50 mix with distilled water).

Transmission Fluid Auto:

Subaru ATF-HP (or Dexron III/Mercon equivalent) - check manual for specific type.

Transmission Fluid Manual:

GL-5 75W-90 Gear Oil

Differential Fluid:

GL-5 75W-90 Gear Oil

Known Issues

Head Gaskets:

While less prevalent than on some EJ series engines, early models can still experience head gasket failures. The manual will detail inspection and replacement procedures.

Timing Belt Wear:

Regular inspection and timely replacement are critical to prevent catastrophic engine damage (interference engine).

Catalytic Converter:

Can become clogged over time, affecting performance and emissions. Manual will cover diagnostic steps.

Automatic Transmission Service:

Regular fluid changes are recommended for the 4EAT to ensure longevity.

📚 Vehicle History

Brand Heritage

Subaru Philosophy:

Subaru is renowned for its horizontally-opposed Boxer engines and Symmetrical All-Wheel Drive systems, emphasizing safety, reliability, and capability.

Model Evolution

Forester Concept:

The Forester was conceived as a blend of a station wagon and an SUV, offering a higher driving position and AWD traction without the bulk of a traditional SUV.

First Generation Launch:

Introduced in 1997 (for model year 1998), the first generation (SF) laid the foundation for the Forester's identity. The 1999-2000 models represent an early refinement of this platform.

Production

Manufacturing Plant:

Ota City, Gunma, Japan

🏆 Awards & Recognition

Recognitions

Car And Driver All Stars:

The Forester lineup frequently appeared on Car and Driver's '10Best' lists in its early years for its practicality and AWD capability.

Consumer Reports Reliability:

Reliability ratings varied, with specific focus on potential head gasket issues in some EJ engines that the manual would address.