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1999-2005 Subaru Forester Workshop Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Subaru Model: Forester Generation Generation: First Generation (SF) Codes Chassis Codes: SF5, SF9 Platform: Subaru Global Platform (derived from Impreza) 👋 Introduction Market Position Market...
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类型: Car
厂商:
斯库: 364892
1999-2005 Subaru Forester Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Generation
Generation:
First Generation (SF)
Codes
Chassis Codes:
SF5, SF9
Platform:
Subaru Global Platform (derived from Impreza)
👋 Introduction
Market Position
Market Position:
Compact Crossover SUV, family-oriented, AWD focus
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Nissan Xterra, Ford Escape
Key Features
Key Features:
Standard Symmetrical All-Wheel Drive, spacious interior, high ground clearance for its class, wagon-like practicality
Model Positioning
Model Positioning:
A practical, safe, and capable all-weather vehicle bridging the gap between wagons and traditional SUVs.
📋 Manual Details
Coverage Areas
Coverage Years:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Page Count
Page Count:
Extensive (Exact count varies by digital format, but represents a complete factory-level manual)
Manual Type
Manual Type:
Workshop Service Repair Manual (WSRM)
Language
Language:
English
Format
Format:
Digital (PDF)
File Format
File Format:
Searchable PDF
Print Quality
Print Quality:
High-resolution scans of original factory manuals
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Completeness
Manual Completeness:
Complete Factory Service Manual equivalent, covering all aspects of vehicle service and repair.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection, ignition, cooling, lubrication, emissions control, engine management (ECU)
Transmission Systems:
Manual transmission, automatic transmission, clutch, driveline, AWD system (Active Differential, VTD)
Chassis Systems:
Suspension (front and rear), steering, brakes (front and rear disc, ABS), wheels, tires
Electrical Systems:
Battery, charging system, starting system, lighting, instrumentation, power windows, door locks, HVAC controls, audio system, SRS (Airbag) system
Body Systems:
Body structure, exterior panels, interior trim, doors, windows, sunroof, seals
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes (oil, coolant, brake, transmission), filter replacements, spark plug service, belt replacement
Repair Procedures:
Engine overhaul, transmission rebuild, brake caliper service, suspension component replacement, electrical component diagnosis and repair, body panel repair
Troubleshooting:
Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides
Specifications And Data:
Torque values, clearances, fluid capacities, wiring diagrams, component specifications
Electrical Diagnostics:
Detailed wiring diagrams, component location charts, diagnostic flowcharts for electrical systems.
Engine Diagnostics:
Troubleshooting engine performance issues, fuel system diagnostics, ignition system testing, emission control system diagnosis.
Transmission Diagnostics:
Diagnosis of manual and automatic transmission shifting issues, clutch problems, AWD system behavior.
Suspension And Steering Repair:
Ball joint replacement, tie rod end service, shock absorber and strut replacement, power steering system maintenance.
Brake System Service:
Brake pad and rotor replacement, caliper service, bleeding brake lines, ABS system troubleshooting.
Technical Depth
Technical Depth:
Comprehensive (from basic adjustments to complete engine and transmission rebuilds)
Special Tools:
Includes listings and usage instructions for specialized tools required for specific repair procedures.
⚙️ Engine Specifications
Primary Engine
Engine Code Na:
EJ253 (Naturally Aspirated)
Engine Displacement Na:
2.5 Liters (2498cc)
Engine Configuration Na:
Horizontally-Opposed (Boxer) 4-Cylinder, SOHC
Horsepower Na:
Approx. 165-170 hp @ 5600-6000 rpm (depending on year and emissions standards)
Torque Na:
Approx. 220-230 lb-ft @ 4000 rpm
Turbocharged Engine
Engine Code Turbo:
EJ255 (Turbocharged)
Engine Displacement Turbo:
2.5 Liters (2498cc)
Engine Configuration Turbo:
Horizontally-Opposed (Boxer) 4-Cylinder, DOHC, Turbocharged
Horsepower Turbo:
Approx. 210-220 hp @ 5600-6000 rpm
Torque Turbo:
Approx. 240-250 lb-ft @ 3600-4000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended, 91+ for Turbo models)
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Distributor type depending on year/market
Engine Management
ECU Type:
Engine Control Unit (ECU) with OBD-II diagnostics
Performance
0 60 Mph Na:
Approx. 9.5 - 10.5 seconds
0 60 Mph Turbo:
Approx. 7.0 - 7.5 seconds
🔧 Transmission
Standard
Transmission Type Na:
5-Speed Manual
Optional
Transmission Type Auto:
4-Speed Automatic (with electronically controlled torque converter)
Features
AWD System:
Symmetrical All-Wheel Drive standard on all models
AWD Variant Manual:
Viscous coupling center differential with mechanical front/rear differentials (or viscous limited slip rear diff on some sport models)
AWD Variant Auto:
Active Torque Split All-Wheel Drive (ATTS) or Variable Torque Distribution (VTD) depending on year/trim
📐 Dimensions
Exterior
Length:
Approx. 4,500 mm (177.2 in)
Width:
Approx. 1,735 mm (68.3 in)
Height:
Approx. 1,590 mm (62.6 in)
Wheelbase:
Approx. 2,570 mm (101.2 in)
Ground Clearance:
Approx. 7.7 inches (195 mm)
Cargo
Cargo Volume:
Approx. 31.5 cu ft (with rear seats up)
Weights
Curb Weight:
Approx. 3,100 - 3,400 lbs (1406 - 1542 kg) depending on configuration
Interior
Passenger Volume:
Approx. 96.7 cu ft
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
5-Star (for earlier models evaluated)
NHTSA Frontal Passenger:
5-Star (for earlier models evaluated)
IIHS Side Impact:
Good (for models evaluated)
Active Features
Active Features:
Anti-lock Braking System (ABS), Traction Control (on some later models), Electronic Brake-force Distribution (EBD)
Passive Features
Passive Features:
Dual front airbags, front side airbags (on some later models), side-impact door beams, crumple zones, height-adjustable seatbelts
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM stereo with CD player or cassette tape, optional premium sound system.
Speaker Configuration:
Typically 4 or 6 speaker systems.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Primarily ABS. Traction control on some higher trims/later years.
Connectivity
Connectivity Options:
No integrated Bluetooth or USB connectivity. Auxiliary input may be present on some aftermarket head units or via adapter.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe service), or 7,500 miles or 12 months (normal service) - consult manual for specific details based on driving conditions.
Engine Coolant Interval:
First change at 30,000 miles or 36 months, then every 15,000 miles or 24 months.
Spark Plug Replacement:
Typically at 60,000 miles (platinum tipped).
Timing Belt Replacement:
Critical! Every 105,000 miles or 105 months. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 5W-40, API Service SG or higher.
Engine Oil Capacity:
Approx. 4.5 US quarts (4.3 liters) with filter.
Coolant Type:
Subaru Super Coolant or equivalent (50/50 mix with distilled water).
Transmission Fluid Manual:
Gear Oil API GL-5, SAE 75W-90 (front and rear differentials).
Transmission Fluid Automatic:
Subaru ATF HP or equivalent, Dexron III/Mercon compatible (check specific year).
Known Issues
Known Issues:
Head gasket leaks (common on EJ series engines, especially earlier naturally aspirated models), rear main seal leaks, ABS sensor failures, rear wheel bearing wear, catalytic converter issues, automatic transmission cooler line leaks.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Subaru, a division of Fuji Heavy Industries, has a long history in aircraft manufacturing, which influenced their engineering focus on horizontally-opposed engines and all-wheel-drive systems.
Model Evolution
Model Evolution:
The first-generation Forester (SF) was introduced in 1997 (for the 1998 model year in Japan, and 1997 in North America) as a response to the growing crossover SUV market. It was based on the Subaru Impreza platform, offering a higher ride height and more cargo space than a traditional wagon.
Production
Production Years:
1997-2002 (for SF generation)
Production Locations
Production Locations:
Japan (Ota, Gunma Prefecture), North America (Lafayette, Indiana, USA)
🏆 Awards & Recognition
Recognitions
Recognitions:
Often praised for its standard AWD system and practicality. In its time, it was recognized for offering good value and all-weather capability. Specific awards may vary by region and publication.
Ratings
Consumer Reports Rating:
Generally mixed to average for reliability, with some specific areas (like head gaskets) being noted concerns.
Certifications
Certifications:
Various safety certifications from governmental bodies (e.g., NHTSA in the US, Euro NCAP in Europe) depending on the specific model year and testing protocols.
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