Subaru Impreza 1996 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Year: 1996 Codes Chassis Code Prefix: GC/GF Engine Code Common: EJ22, EJ25D 👋 Introduction Market Position Segment: Compact/Subcompact car, known for its...

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标签: 1996 Car Cars Impreza Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Impreza

Year:

Codes

Chassis Code Prefix:

GC/GF

Engine Code Common:

EJ22, EJ25D

👋 Introduction

Market Position

Segment:

Compact/Subcompact car, known for its AWD capabilities and rally heritage.

Competitive Analysis

Competitors 1996:

Honda Civic, Toyota Corolla, Mitsubishi Lancer, Ford Escort, Nissan Sentra.

Key Features Vehicle

Drivetrain Advantage:

Standard Symmetrical All-Wheel Drive (AWD) across most trims, a significant differentiator.

Engine Heritage:

Reliable and capable Boxer (EJ series) engines, known for their unique sound and low center of gravity.

Key Features Manual

Utility:

Essential tool for maintaining peak performance, diagnosing issues, and performing repairs efficiently.

Target Audience:

Mechanics, auto repair shops, and dedicated DIY enthusiasts looking for authentic factory information.

📋 Manual Details

Coverage Areas

Scope:

Comprehensive service and repair for the 1996 Subaru Impreza.

Page Count

Approximate Pages:

1500+

Manual Type

Type:

Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

Print (likely bound)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine removal/installation, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing belt, seals, gaskets.

Engine Management:

Fuel injection system (MPI), ignition system, electronic control unit (ECU), sensors (MAP, TPS, O2, crank, cam), actuators, diagnostic trouble codes (DTCs).

Transmission Manual:

Clutch system, gearshift mechanism, gear train, bearings, seals, fluid specifications, removal/installation, overhauls.

Transmission Automatic:

Torque converter, transmission control, valve body, hydraulic circuits, gear sets, seals, fluid specifications, removal/installation, overhauls.

Drivetrain AWD:

Center differential, front drive axles, rear drive axles, propeller shaft, wheel bearings, hub assemblies.

Suspension Front:

MacPherson struts, control arms, stabilizer bar, bushings, steering knuckle, wheel alignment specifications.

Steering:

Power steering system (pump, rack and pinion, hoses), steering column, tie rods, ball joints, alignment specifications.

Brakes:

Front disc brakes, rear disc/drum brakes (depending on model), hydraulic system, master cylinder, brake booster, ABS (if equipped), parking brake, fluid specifications, bleeding procedures.

Electrical System:

Battery, alternator, starter, lighting system, horn, power windows, power door locks, wipers, defogger, fuses, relays, wiring diagrams.

HVAC:

Air conditioning system (refrigerant type, charging), heating system, blower motor, controls, cabin filter replacement.

Body Exterior:

Bumpers, hood, fenders, doors, trunk lid, roof panel, glass, seals, trim, exterior lighting.

Body Interior:

Dashboard, seats, door panels, headliner, carpeting, airbags (if equipped), seat belts, interior trim, sound insulation.

Suspension Rear

Type:

Independent trailing arm or multi-link (depending on chassis/trim), springs, dampers, bushings, alignment.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug replacement, air filter replacement, fluid checks and top-offs.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting for various systems (engine, electrical, etc.).

Repair Overhaul:

Detailed step-by-step instructions for major component repairs and overhauls (engine, transmission, suspension, etc.).

Component Replacement:

Instructions for replacing specific parts like alternators, starters, water pumps, fuel pumps, brake pads, etc.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Specifications Data:

Torque specifications, clearances, fluid capacities, dimensions, electrical resistance values.

Technical Depth

Depth:

Factory-level detail suitable for professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

Digital Format:

Likely PDF if digital, but product description indicates print.

Print Quality

Paper Type:

Durable, heavy-weight paper suitable for workshop use.

Binding Type

Binding:

Likely spiral-bound or saddle-stitched for lay-flat usability.

⚙️ Engine Specifications

Primary Engine

Engine Type 1:

EJ22E - 2.2L SOHC 16-valve Flat-4 (Boxer)

Horsepower 1:

110 hp @ 5000 rpm

Torque 1:

130 lb-ft @ 4000 rpm

Optional Engine

Engine Type 2:

EJ25D - 2.5L DOHC 16-valve Flat-4 (Boxer) - Used in RS and some Outback Sport models.

Horsepower 2:

165 hp @ 5600 rpm

Torque 2:

155 lb-ft @ 4000 rpm

Fuel System

Injection Type:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane recommended)

Cooling System

Coolant Type:

Subaru Super Coolant (Blue) or equivalent silicate-free antifreeze.

Ignition System

Spark Plugs Type:

NGK PFR6G or equivalent (check specific engine variant).

Engine Management

ECU Type:

Refers to specific ECU part numbers for diagnostics.

🔧 Transmission

Standard

Transmission Type Std:

5-Speed Manual Transmission (Part-time 4WD or Full-time AWD depending on model).

Optional

Transmission Type Opt:

4-Speed Automatic Transmission with Lock-up Torque Converter (Full-time AWD).

Features

AWD System:

Symmetrical All-Wheel Drive with viscous coupling center differential.

Fluid Specs

Manual Transmission Fluid:

GL-5 Gear Oil (e.g., 75W-90).

Automatic Transmission Fluid:

Subaru ATF-HP or equivalent Dexron-III/Mercon.

📐 Dimensions

Exterior

Length Sedan:

Approx. 4340 mm (170.9 in)

Length Wagon:

Approx. 4350 mm (171.3 in)

Width:

Approx. 1690 mm (66.5 in)

Height:

Approx. 1405 mm (55.3 in) Sedan / 1435 mm (56.5 in) Wagon

Wheelbase

Wheelbase:

Approx. 2520 mm (99.2 in)

Weights

Curb Weight:

Approx. 1200-1300 kg (2645-2866 lbs), varies by trim and body style.

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

Likely 4-star (based on contemporary models and testing protocols).

NHTSA Frontal Passenger:

Likely 4-star.

Active Features

Anti-lock Braking System (ABS) available on select trims, often standard on higher trims.

Passive Features

Airbags:

Driver and front passenger airbags standard.

Seatbelts:

Three-point front and rear seatbelts.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/Cassette or CD player, optional premium sound system.

Driver Assistance

Cruise Control:

Available on most trims.

Connectivity

Connectivity Features:

Limited by 1996 standards; primarily focused on basic audio and comfort controls. Manual covers the electrical systems for these.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 6 months, whichever comes first (under normal driving conditions).

Timing Belt Replacement:

Every 60,000-105,000 miles (96,000-168,000 km) or 4-7 years. Critical component, failure can cause severe engine damage.

Coolant Flush Interval:

Every 30,000 miles (48,000 km) or 2 years.

Fluid Specifications

Engine Oil Type:

API SG/SH or higher, SAE 5W-30 or 10W-30 (depending on climate).

Brake Fluid Type:

DOT 3 or DOT 4.

Power Steering Fluid:

ATF or specific Subaru power steering fluid.

Known Issues

Head Gaskets:

While the EJ22 is generally robust, the EJ25D (DOHC) is more prone to head gasket failure. The manual will detail inspection and replacement procedures.

O2 Sensors:

Aging O2 sensors can affect fuel economy and emissions. Manual will cover testing and replacement.

Wheel Bearings:

Can wear out over time, especially with AWD and performance driving. Manual covers inspection and replacement.

📚 Vehicle History

Brand Heritage

Subaru Motorsport:

Legacy of rally racing success (WRC) heavily influenced the Impreza's performance image.

Model Evolution

First Generation:

Launched globally in late 1992 (for 1993 model year) as a successor to the Subaru Leone. The 1996 model falls within the first generation (GC/GF/GM chassis).

Facelifts 1996:

The 1996 model year typically featured updated styling, including revised headlights, grille, and bumpers, marking a significant mid-cycle refresh for the first generation.

Production

Manufacturing Location:

Primary manufacturing in Japan (Gunma Prefecture).

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

While not always explicitly winning, the Impreza (especially RS trims) was often lauded for its handling and AWD capabilities, frequently appearing in discussions with '10Best' contenders.

Ratings

Consumer Reports Reliability:

Varied by year and engine; the EJ22 generally performed better than the EJ25D. Manual helps address potential reliability concerns.