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Subaru Impreza 1992-1995 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Generation: First Generation (GC/GF/GM) Model Years Covered: 1992, 1993, 1994, 1995 👋 Introduction Market Position Segment: Compact Car / Sport Compact Target...
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类型: Car
厂商:
斯库: 482636
Subaru Impreza 1992-1995 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Generation:
First Generation (GC/GF/GM)
Model Years Covered:
1992, 1993, 1994, 1995
👋 Introduction
Market Position
Segment:
Compact Car / Sport Compact
Target Audience:
Enthusiasts, DIY mechanics, and professional automotive repair shops.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Mitsubishi Lancer, Mazda Protege.
Key Features
AWD Availability:
Subaru's signature Symmetrical All-Wheel Drive system offered across most trims.
Performance Variants:
Introduction of the WRX (World Rally eXperimental) performance variant in later years of this generation.
Practicality:
Offered in sedan and wagon (Impreza Outback Sport) body styles, balancing sportiness with practicality.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Download PDF
Completeness:
Complete Official Factory Documentation
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, repair, and reassembly.
Fuel System:
Fuel injection system diagnosis, pump, injectors, pressure regulator, and evaporative emission control.
Ignition System:
Ignition coil, distributor (if applicable), spark plugs, and ignition timing.
Cooling System:
Radiator, fan, water pump, thermostat, hoses, and coolant specifications.
Lubrication System:
Oil pump, oil filter, oil pan, and oil pressure specifications.
Exhaust System:
Catalytic converter, mufflers, pipes, and emission controls.
Transmission Manual:
Clutch system, gearshift linkage, and manual transmission overhaul.
Transmission Automatic:
Automatic transmission diagnosis, fluid service, and component repair.
Drivetrain AWD:
All-Wheel Drive (AWD) system diagnosis, center differential, and rear differential.
Suspension Front:
MacPherson strut assembly, control arms, ball joints, and sway bar.
Suspension Rear:
Multi-link suspension components, shock absorbers, and trailing arms.
Steering System:
Power steering pump, rack and pinion, tie rods, and alignment specifications.
Brake System Front:
Disc brake components, calipers, pads, rotors, and hydraulic system.
Brake System Rear:
Drum brake or disc brake components (depending on trim), parking brake system.
Anti Lock Brakes ABS:
ABS modulator, wheel speed sensors, and hydraulic control unit.
Body Exterior:
Panel removal/installation, doors, hood, trunk, bumpers, and glass.
Body Interior:
Dashboard, seats, trim panels, carpeting, and headliner.
HVAC System:
Air conditioning, heating, ventilation, blower motor, and climate controls.
Electrical System Lighting:
Headlights, taillights, interior lighting, and bulb replacement.
Electrical System Accessories:
Power windows, door locks, mirrors, wipers, horn, and audio system.
Instrument Panel:
Gauges, warning lights, and instrument cluster diagnosis.
Wiring Diagrams:
Comprehensive electrical schematics for all systems.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, and tire rotations.
Scheduled Maintenance:
Detailed schedules and procedures for intervals like 30k, 60k, 90k miles.
Troubleshooting Guides:
Diagnostic charts and procedures for identifying and resolving common faults.
Engine Repair:
Complete engine rebuild, head gasket replacement, piston and ring service.
Transmission Repair:
Internal transmission component replacement and adjustment.
Brake Service:
Brake pad and rotor replacement, caliper service, brake fluid bleeding.
Suspension Alignment:
Wheel alignment procedures and specifications.
Diagnostics Evap:
Evaporative Emission Control system diagnosis and repair.
Diagnostics ECU:
Engine Control Unit (ECU) diagnostic trouble codes (DTCs) and data interpretation.
Component Replacement:
Step-by-step guides for replacing virtually all components.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures, including multimeter usage, oscilloscope interpretation, and sensor testing.
Rebuild Procedures:
Detailed instructions for complete engine and transmission overhauls, including torque specifications and clearances.
Component Specifications:
Precise measurements, tolerances, and specifications for all parts.
Wiring Diagram Detail:
High-resolution, comprehensive wiring diagrams with clear component identification.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text for quick information retrieval.
Print Quality
Print Readability:
High-resolution scans for clear printing of text and diagrams.
Printable:
Designed for full printing, allowing for a physical reference copy.
Binding Type
Suggested Binding:
Comb binding or spiral binding for lay-flat usability in a workshop environment.
Paper Type
Recommended Paper:
Durable, matte finish paper to minimize glare and withstand workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Code Na:
EJ18 (1.8L SOHC)
Engine Code Performance:
EJ20 (2.0L DOHC, turbocharged for WRX/STI variants)
Configuration:
Horizontally-Opposed (Boxer) 4-cylinder
Performance
Horsepower 1.8L:
Approx. 110-115 hp @ 5600-6000 rpm
Torque 1.8L:
Approx. 120-125 lb-ft @ 4000-4400 rpm
Horsepower 2.0L Turbo:
Approx. 208-227 hp (depending on WRX variant and year)
Torque 2.0L Turbo:
Approx. 200-240 lb-ft (depending on WRX variant and year)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Emission Controls:
Catalytic Converter, EGR (Exhaust Gas Recirculation), Secondary Air Injection (on some models).
🔧 Transmission
Standard
Manual Transmission:
5-speed manual
Optional
Automatic Transmission:
4-speed automatic
Features
AWD Coupling:
Symmetrical All-Wheel Drive system with viscous coupling center differential (manual) or electronically controlled multi-plate transfer clutch (automatic).
Clutch Type:
Hydraulically operated, single dry plate clutch.
📐 Dimensions
Exterior
Length Sedan:
Approx. 4345 mm (171.1 in)
Width:
Approx. 1690 mm (66.5 in)
Height Sedan:
Approx. 1370 mm (53.9 in)
Wheelbase:
Approx. 2520 mm (99.2 in)
Cargo
Trunk Volume:
Varies by sedan/wagon configuration, typically around 11-13 cubic feet for sedan.
Weights
Curb Weight Approx:
1250 - 1450 kg (2755 - 3197 lbs), depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
Not directly comparable to modern standards; early models typically performed adequately for their era.
Active Features
AWD Stability:
Symmetrical All-Wheel Drive enhances traction and stability, particularly in adverse conditions.
ABS:
Anti-lock Braking System available on select trims, preventing wheel lock-up during hard braking.
Passive Features
Airbags:
Driver and front passenger airbags standard from 1994 onwards (check specific model year/trim).
Seatbelts:
Three-point front and rear seatbelts.
Body Structure:
Reinforced safety cell and crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD player, with optional premium sound systems.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Power Features:
Power windows, power door locks, power mirrors available on most models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on oil type and driving conditions.
Spark Plug Replacement:
Approximately 30,000 - 60,000 miles (depending on plug type).
Timing Belt Replacement:
Critical maintenance item: typically every 60,000 - 105,000 miles or 7-10 years for EJ engines. Manual will specify exact interval.
Fluid Specifications
Engine Oil Type Na:
API SG/SH or higher, SAE 5W-30 or 10W-30 (check manual for specific ambient temperature recommendations).
Engine Oil Type Turbo:
API SG/SH or higher, SAE 10W-30 or 10W-40 (often requiring synthetic for turbocharged engines).
Coolant Type:
Subaru Super Coolant (or equivalent ethylene glycol-based coolant, typically blue).
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, SAE 75W-90 (check manual for specific type).
Transmission Fluid Automatic:
Subaru Genuine ATF (or equivalent DEXRON-III/MERCON compatible fluid).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Head Gasket Leaks:
While more prevalent on later EJ engines, early models can develop head gasket leaks.
Catalytic Converter Failure:
Can be susceptible to clogging or failure over time, especially with poor fuel quality or engine misfires.
Awt Center Diff Wear:
In AWD models, the viscous center differential can wear out over very high mileage, leading to AWD system faults.
Minor Oil Leaks:
Common due to aging seals and gaskets (e.g., valve cover gaskets, oil pan gaskets).
📚 Vehicle History
Brand Heritage
Subaru Identity:
Known for its horizontally-opposed engines and Symmetrical All-Wheel Drive systems, emphasizing durability and all-weather capability.
Model Evolution
Impreza Launch:
Launched in 1992 as a replacement for the Subaru Leone, positioned as a sporty compact.
Gc Gf Gm Chassis:
This first generation utilized the GC (sedan), GF (wagon), and GM (coupe, less common in North America) chassis codes.
Production
Manufacturing Location:
Japan (main production)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Impreza WRX variant (introduced later in this generation) gained significant recognition in performance automotive media.
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