2005 Subaru Impreza Service Repair Manual 05

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Year: 2005 Codes Chassis Code: GDB Platform Code: GD/GG 👋 Introduction Market Position Segment: Compact/Sport Compact Usp: Standard Symmetrical All-Wheel Drive (AWD)...

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Impreza

Year:

Codes

Chassis Code:

Platform Code:

GD/GG

👋 Introduction

Market Position

Segment:

Compact/Sport Compact

Standard Symmetrical All-Wheel Drive (AWD) system, rally-inspired performance heritage.

Competitive Analysis

Competitors:

Honda Civic Si, Mitsubishi Lancer Evolution, Mazda3, Volkswagen GTI.

Key Features

Driving Dynamics:

Renowned for its balanced handling and grip due to AWD and Subaru's chassis engineering.

Performance Variants:

Includes WRX and STI models, offering turbocharged performance and enhanced handling.

📋 Manual Details

Coverage Areas

Diagnostic Procedures:

Comprehensive diagnostic procedures for all major systems, including OBD-II troubleshooting.

Repair Procedures:

Detailed step-by-step repair instructions for engine, transmission, drivetrain, suspension, steering, brakes, HVAC, and electrical systems.

Maintenance Procedures:

Routine maintenance schedules and procedures for oil changes, fluid checks, filter replacements, and inspections.

Wiring Diagrams:

Full electrical system wiring diagrams for all circuits and components.

Technical Data Tables:

Extensive tables for specifications, torques, capacities, and diagnostic trouble codes (DTCs).

Body And Frame:

Body panel removal/installation, frame straightening data, and interior trim procedures.

Special Tools:

Identification and usage instructions for Subaru-specific special service tools.

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Manual (FSM)

Primary Purpose:

Vehicle Service and Repair

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, fuel injection (MPI), ignition system, lubrication, cooling, emissions control, turbocharger (if applicable).

Transmission Systems:

Manual transmission (5-speed, 6-speed), automatic transmission (4-speed), clutch system, transfer case, differential components.

Drivetrain Systems:

All-Wheel Drive (AWD) system, drive shafts, CV joints, propeller shafts, wheel hubs.

Suspension And Steering:

Front and rear suspension (struts, control arms, stabilizer bars), power steering system, steering column, wheel alignment specifications.

Braking Systems:

Front and rear disc brakes, ABS (Anti-lock Braking System), brake fluid, parking brake.

Electrical Systems:

Battery, charging system, starter motor, lighting, wipers, horn, power windows, central locking, instrument cluster, audio system, ECUs.

HVAC Systems:

Air conditioning, heating, ventilation, climate control.

Body And Interior:

Doors, hood, trunk, bumpers, fenders, interior trim panels, seats, airbags.

Procedures Included

Engine Repair:

Engine overhaul, piston/ring replacement, cylinder head service, valve adjustment, timing belt/chain replacement, turbocharger rebuild.

Transmission Repair:

Manual and automatic transmission overhaul, clutch replacement, differential service, gear ratio changes.

Brake Service:

Brake pad/rotor replacement, caliper service, bleeding procedures, ABS component replacement.

Electrical Diagnostics:

Troubleshooting intermittent electrical faults, sensor testing, actuator testing, ECU diagnostics.

Suspension And Steering Repair:

Strut replacement, ball joint replacement, tie rod end replacement, power steering pump/rack service.

Troubleshooting Guides:

System-specific troubleshooting flowcharts for common drivability and performance issues.

Body Repair:

Panel alignment, door hinge adjustment, weatherstrip replacement, glass replacement.

Technical Depth

Depth:

Complete factory-level repair and diagnostic information, suitable for professional technicians and advanced DIY enthusiasts.

Diagnostics:

In-depth diagnostic procedures, including sensor data interpretation, actuator testing, and ECU reprogramming guidance.

Rebuilds:

Detailed instructions for complete engine and transmission rebuilds, including part specifications and assembly clearances.

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text content for quick information retrieval.

Print Quality

Resolution:

High-resolution, clear images, diagrams, and text for easy readability and printing.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code Na:

EJ253 (2.5L SOHC NA)

Engine Code Turbo:

EJ205 (2.0L DOHC Turbo - WRX), EJ255 (2.5L DOHC Turbo - WRX), EJ257 (2.5L DOHC Turbo - STI)

Performance

Horsepower Na:

165 hp @ 5600 rpm (approximate, varies by market/spec)

Torque Na:

170 lb-ft @ 4000 rpm (approximate, varies by market/spec)

Horsepower Wrx:

227 hp @ 6000 rpm (EJ205/EJ255)

Torque Wrx:

217-235 lb-ft @ 4000 rpm (EJ205/EJ255)

Horsepower Sti:

300 hp @ 6000 rpm (EJ257)

Torque Sti:

300 lb-ft @ 4000 rpm (EJ257)

Fuel System

Injection Type:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (91+ octane recommended for turbo models)

Engine Layout

Layout:

Horizontally-Opposed ('Boxer')

Cylinders:

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual

Optional

Transmission Type Auto:

4-Speed Automatic

Features

AWD System:

Symmetrical All-Wheel Drive (AWD) with viscous coupling center differential (manual) or electronically controlled transfer clutch (automatic).

Sti Dccd:

Driver Controlled Center Differential (DCCD) on STI models.

📐 Dimensions

Exterior

Length:

173.8 inches (4415 mm)

Width:

68.1 inches (1730 mm)

Height:

56.1 inches (1425 mm) - Sedan, 55.1 inches (1400 mm) - Wagon

Wheelbase:

103.0 inches (2616 mm)

Weights

Curb Weight Na:

2900 - 3100 lbs (approximate)

Curb Weight Wrx:

3175 - 3340 lbs (approximate)

Curb Weight Sti:

3375 lbs (approximate)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5 Stars

NHTSA Side Impact:

4 Stars (front), 4 Stars (rear)

Active Features

Standard on most trims

Standard Symmetrical All-Wheel Drive contributes to enhanced traction and stability.

Passive Features

Airbags:

Front dual-stage airbags, front side-impact airbags, available curtain airbags (depending on trim/body style).

Seatbelts:

3-point seatbelts with pretensioners and load limiters for front seats.

💡 Technology Features

Infotainment

Audio System:

Factory fitted AM/FM/CD stereo with optional premium sound system and subwoofer.

Navigation:

Optional factory navigation system available on higher trims.

Driver Assistance

Cruise Control:

Standard electronic cruise control.

Traction Control:

Available on some models, especially automatic transmission variants.

Connectivity

Bluetooth:

Not standard; aftermarket integration common.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 6 months (severe conditions), 7,500 miles or 12 months (normal conditions), consult manual for specifics.

Timing Belt Replace:

105,000 miles or 105 months for EJ253 (NA) models. Turbocharged models (EJ205/EJ255/EJ257) use a timing chain or belt; consult manual for specific engine. This manual covers belt replacement procedure.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 API SG or higher (NA), SAE 5W-30 API SG or higher (Turbo/STI, often synthetic recommended).

Coolant Type:

Subaru Super Coolant (Blue) or equivalent silicate-free, ethylene glycol-based coolant.

Transmission Fluid Mt:

SAE 75W-90 GL-5 gear oil (manual transmission).

Transmission Fluid At:

Subaru ATF-HP or equivalent.

Differential Fluid:

SAE 75W-90 GL-5 gear oil (front and rear differentials).

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Known Issues

Head Gaskets:

Early EJ series engines (prior to certain internal revisions) were prone to head gasket leaks. Manual provides inspection and replacement procedures.

Oil Consumption:

Some turbocharged engines may exhibit higher oil consumption; proper monitoring is advised.

Clutch Wear:

Performance variants and aggressive driving can lead to premature clutch wear.

Turbo Failure:

Turbochargers can fail due to lubrication issues or excessive heat. Manual details inspection and replacement.

📚 Vehicle History

Brand Heritage

Brand Origin:

Fuji Heavy Industries (now Subaru Corporation), Japan. Known for aviation engineering and horizontally-opposed engines.

Model Evolution

Generation:

Second Generation (2002-2007)

Styling Update:

Minor styling refresh for 2005, including new front fascia and headlights, particularly on WRX/STI models.

Performance Variants:

The WRX became a dedicated performance model, and the STI (Subaru Tecnica International) represented the top-tier, homologation-special variant.

Production

Assembly Location:

Gunma Plant, Japan

Production Years Gen2:

2002-2007

🏆 Awards & Recognition

Recognitions

Performance Awards:

WRX and STI models frequently recognized for performance and handling by automotive publications.

Safety Ratings:

Achieved good safety ratings from IIHS and NHTSA for its generation.

Certifications

Certification:

Factory Certified Service Manual adherence to automotive repair industry standards.