Engine:
Detailed diagnostics, overhaul, cooling system, fuel system, ignition system, lubrication system, emissions control, engine mechanicals (short block, cylinder head, timing belt replacement)
Transmission:
Manual and Automatic transmissions: Overhaul, clutch service, gear shift mechanisms, torque converter, transmission fluid service, diagnosis.
Drivetrain:
All-Wheel Drive (AWD) system diagnosis and repair, front and rear differentials, driveshafts, CV joints, propeller shaft, viscous coupling unit.
Suspension:
Front and rear suspension components: Struts, springs, control arms, ball joints, bushings, sway bars, wheel alignment procedures and specifications.
Brakes:
Hydraulic brake system: Master cylinder, brake lines, calipers, rotors, brake pads, anti-lock braking system (ABS) components and diagnosis, parking brake.
Steering:
Power steering system: Pump, rack and pinion, steering column, tie rods, diagnosis and repair procedures.
Electrical:
Complete wiring diagrams, battery, charging system (alternator, starter), lighting system, instrument cluster, power windows, mirrors, door locks, fuse box, relays, ECU diagnostics.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system: Compressor, refrigerant service, blower motor, heater core, AC lines, diagnosis.
Body:
Exterior body panels, interior trim, doors, hood, trunk, bumpers, glass replacement, rust prevention and repair guidelines.
Maintenance:
Scheduled maintenance procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, timing belt replacement intervals, brake fluid flush, coolant flush.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for engine, transmission, electrical, and other systems.
Repair:
Step-by-step repair instructions for all major components and systems, including engine rebuilds, transmission overhauls, suspension component replacement, electrical component repair.
Installation:
Installation procedures for replacement parts and components.
Torque Specifications:
Comprehensive list of torque specifications for all fasteners across all systems.
Diagnostic Capabilities:
Advanced diagnostics, including OBD-II system information, sensor readings, and troubleshooting for engine control module (ECM) related issues.
Rebuild Procedures:
Full engine and transmission rebuild procedures with detailed specifications and tolerances.
Electrical Diagrams:
Detailed, high-resolution wiring diagrams for all vehicle systems, crucial for electrical diagnostics and repairs.
Engine Code Common:
EJ22, EJ25D
Engine Type:
Naturally Aspirated, Horizontally Opposed (Boxer) 4-Cylinder
Displacement Common:
2.2 Liters (EJ22), 2.5 Liters (EJ25D)
Horsepower Ej22:
Approximately 135 hp @ 5600 rpm
Torque Ej22:
Approximately 135 lb-ft @ 4000 rpm
Horsepower Ej25D:
Approximately 165 hp @ 5600 rpm
Torque Ej25D:
Approximately 162 lb-ft @ 4000 rpm
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane minimum recommended)
Engine Cooling:
Liquid-cooled
Engine Position:
Front-mounted, longitudinally oriented
Manual Transmission Options:
5-speed manual
Automatic Transmission Options:
4-speed automatic
Drivetrain Type:
Symmetrical All-Wheel Drive (AWD) standard on most models
AWD Transfer Case:
Viscous coupling center differential
Manual Transmission Fluid Spec:
API GL-5, SAE 75W-90 (or specified by Subaru)
Automatic Transmission Fluid Spec:
Subaru ATF HP (or Dexron III equivalent, check manual for exact specs)
NHTSA Front Impact Driver:
4 Stars (for sedan models)
NHTSA Front Impact Passenger:
4 Stars (for sedan models)
NHTSA Side Impact Front Seat:
4 Stars (for sedan models)
IIHS Moderate Overlap Frontal Offset:
Acceptable (for models tested)
ABS:
Anti-lock Braking System (ABS) available/standard on some trims
Airbags:
Driver and front passenger airbags
Seatbelts:
Front three-point pretensioner seatbelts, rear three-point seatbelts
Oil Change Interval:
Every 3,750 miles or 3 months (severe duty) / 7,500 miles or 6 months (normal duty) - check manual for specific details based on driving conditions.
Timing Belt Replacement Interval:
Every 90,000 to 105,000 miles or 7 years, whichever comes first (critical maintenance item for EJ engines).
Coolant Flush Interval:
Every 30,000 miles or 2 years
Engine Oil Type:
API SG or SH, ILSAC GF-1 (or higher), SAE 5W-30 recommended for most climates.
Engine Oil Capacity:
Approx. 4.5 U.S. quarts (with filter) for EJ22/EJ25D
Coolant Type:
Subaru Super Coolant (blue) or equivalent ethylene glycol-based antifreeze
Head Gaskets:
While not as prevalent as in later generations, early EJ25D engines are known for potential head gasket leaks, especially if overheated or poorly maintained. The manual will detail inspection and replacement.
Oil Leaks:
Common areas for minor oil leaks include valve cover gaskets and oil pan gaskets due to age and mileage. Procedures for inspection and sealing are covered.
Rear Main Seal:
The rear main crankshaft seal can also develop leaks over time; manual provides replacement steps.
Cv Axle Boots:
Torn CV axle boots are common and can lead to joint failure if not addressed promptly. Manual covers inspection and replacement.