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Subaru Impreza 1996-2001 Workshop Service Manual Repair

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$16.99
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🏷️ Basic Information Identification Make: Subaru Model: Impreza Year: 1996-2001 Codes Chassis Codes: GC, GF, GM (First Generation Facelift) 👋 Introduction Market Position Segment: Compact Car / Sport Compact Competitive...
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厂商:
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Subaru Impreza 1996-2001 Workshop Service Manual Repair
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Year:
1996-2001
Codes
Chassis Codes:
GC, GF, GM (First Generation Facelift)
👋 Introduction
Market Position
Segment:
Compact Car / Sport Compact
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Mazda Protege, Mitsubishi Lancer, Ford Focus, Volkswagen Golf.
Key Features
Distinguishing Features:
Standard All-Wheel Drive (AWD) across most trims, Subaru's boxer engine configuration, rally-inspired heritage, durable build quality.
Target Audience:
Enthusiasts, budget-conscious buyers seeking AWD capability, drivers in varied weather conditions.
📋 Manual Details
Coverage Areas
Vehicle Generations Covered:
First Generation (Second Facelift Phase: 1996-2001)
Trim Levels Covered:
Covers all trim levels for the specified years, including Outback Sport, RS, WRX, and base models.
Page Count
Estimated Pages:
1500-2500+ (typical for comprehensive workshop manuals, exact count not provided but expected to be extensive)
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair procedures, component overhauls, cooling system, lubrication system, fuel system (injection, delivery), exhaust system, engine mechanical (timing belt, head gasket, pistons, rings, bearings), engine electrical (ignition, sensors, ECU control).
Transmission:
Manual Transmission (5-speed AWD), Automatic Transmission (4-speed AWD). Includes overhaul, repair, adjustments, fluid specifications, and troubleshooting.
Drivetrain:
All-Wheel Drive (AWD) system, front differential, rear differential, driveshafts, CV joints, hub bearings.
Suspension:
Front MacPherson struts, rear multi-link suspension, control arms, sway bars, bushings, coil springs, shock absorbers. Alignment specifications.
Brakes:
Front disc brakes (vented), rear disc brakes. ABS (Anti-lock Braking System) diagnostics and repair. Brake fluid specifications, caliper and rotor replacement, bleeding procedures.
Steering:
Power assisted rack and pinion steering system. Steering column, pump, hoses, fluid specifications, troubleshooting.
Electrical:
Full electrical schematics, wiring diagrams for all systems. Lighting, instrumentation, power windows/locks, wipers, horn, fuses, relays, battery, charging system (alternator), starting system (starter motor).
HVAC:
Heating, Ventilation, and Air Conditioning system components, refrigerant, diagnostics, blower motor, compressor, condenser.
Body:
Exterior panels, doors, hood, trunk, bumpers, glass replacement, interior trim, seat removal, body repair guidelines.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flush, brake fluid change, differential fluid change, transmission fluid change, belt inspections/replacement, tune-ups.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides, common fault identification for engine, transmission, electrical, and chassis systems.
Repair:
Step-by-step repair procedures for all major components and systems, including engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical component diagnosis and replacement.
Diagnostics:
OBD-II (On-Board Diagnostics II) information, trouble code reading and interpretation, sensor testing, electrical component testing using multimeters and oscilloscopes.
Installation:
Includes procedures for replacement and installation of various components, such as audio systems, alarms, and minor aftermarket parts where applicable for diagnosis.
Technical Depth
Depth:
Comprehensive, covering everything from basic preventative maintenance to full engine and transmission rebuilds. Suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
PDF format typically allows for full text search, enabling quick location of specific procedures or components.
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clarity of text, diagrams, and illustrations.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Horizontally Opposed (Boxer) 4-cylinder
Engine Displacement:
2.2 Liters (EJ22E/EJ22E2) and 2.5 Liters (EJ25D - DOHC, EJ251 - SOHC)
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Performance
Horsepower Range:
Approx. 135-143 hp (for 2.2L and 2.5L NA variants)
Torque Range:
Approx. 140-150 lb-ft (for 2.2L and 2.5L NA variants)
Engine Variants
Performance Models:
Includes the WRX (World Rallycross) variant with turbocharged EJ20G/EJ205 engines (2.0L DOHC Turbocharged) producing significantly more power (approx. 227-260 hp).
Engine Codes Covered:
EJ22E, EJ22E2, EJ25D, EJ251, EJ20G, EJ205 (for WRX models).
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission (with AWD)
Optional
Transmission Type Optional:
4-Speed Automatic Transmission (with AWD)
Features
AWD System:
Symmetrical All-Wheel Drive with viscous center differential (manual) or electronically controlled AWD (automatic).
Fluid Specs
Manual Transmission Fluid:
Subaru Extra-S Gear Oil (or equivalent SAE 75W-90 GL-5)
Automatic Transmission Fluid:
Subaru ATF HP (or equivalent Dexron III/Mercon)
📐 Dimensions
Exterior
Body Styles:
2-door Coupe (Impreza Coupe), 4-door Sedan, 5-door Wagon (Impreza Outback Sport).
Weights
Curb Weight:
Approx. 2800 - 3200 lbs (depending on body style and powertrain)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4/5 Stars (for driver and passenger in 1997 models tested).
Passive Features
Airbags:
Dual front airbags standard.
Seatbelts:
3-point front and rear seatbelts, driver's side pretensioner.
Active Features
ABS:
Optional or standard on higher trims, 4-wheel Anti-lock Braking System (ABS).
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM stereo with cassette player and CD player (optional on some trims). Speaker configurations varied.
Driver Assistance
Cruise Control:
Available on many trims.
Connectivity
Gauges:
Comprehensive instrument cluster including tachometer, speedometer, fuel gauge, temperature gauge, and warning lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 7,500 miles or 6-12 months (depending on driving conditions and oil type).
Timing Belt Replacement:
Every 60,000 - 105,000 miles or 7-10 years (critical due to interference engine design).
Spark Plug Replacement:
Every 30,000 - 60,000 miles (depending on plug type, e.g., copper vs. platinum).
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 or 10W-30 (check owner's manual for specific recommendations based on temperature). API SJ or higher.
Coolant Specification:
Subaru Super Coolant (or equivalent ethylene glycol-based antifreeze with corrosion inhibitors) - 50/50 mix with distilled water.
Brake Fluid Specification:
DOT 3 or DOT 4.
Power Steering Fluid:
Subaru All-Season Synthetic Power Steering Fluid (or equivalent ATF Dexron II/III)
Known Issues
Head Gasket Leaks:
Common on EJ25D (DOHC 2.5L) engines, often leading to coolant leaks into cylinders or oil passages. Later EJ251 (SOHC 2.5L) engines were improved but can still be susceptible.
Oil Leaks:
Rear main crankshaft seal, valve cover gaskets, oil pan gaskets can develop leaks over time.
Suspension Wear:
Worn control arm bushings, ball joints, and wheel bearings are common due to age and mileage, especially on AWD components.
Automatic Transmission Issues:
Overheating, rough shifting, or failure can occur if fluid is not regularly changed, particularly in heavy-duty use.
📚 Vehicle History
Brand Heritage
Subaru Identity:
Known for its horizontally opposed engines and Symmetrical All-Wheel Drive systems, fostering a reputation for reliability, safety, and performance, particularly in motorsports.
Model Evolution
Generation Overview:
The 1996-2001 Impreza represents the second generation (GFA/GB/GC/GD series), characterized by a significant styling update over the first generation, and the introduction of the popular WRX performance variant in some markets.
Production
Manufacturing Locations:
Primarily manufactured in Gunma, Japan.
🏆 Awards & Recognition
Recognitions
Rally Heritage:
The Impreza platform, especially the WRX variant, has a significant history and success in the World Rally Championship (WRC), influencing its sporting image.
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