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Subaru Impreza 2002 Workshop Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Subaru Model: Impreza Year: 2002 Generation: Second Generation (GD/GG) Codes Chassis Codes: GD (Sedan), GG (Wagon) 👋 Introduction Market Position Segment: Compact/Small Family Car (often...
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Subaru Impreza 2002 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Year:
2002
Generation:
Second Generation (GD/GG)
Codes
Chassis Codes:
GD (Sedan), GG (Wagon)
👋 Introduction
Market Position
Segment:
Compact/Small Family Car (often with performance variants)
Key Selling Points:
Symmetrical All-Wheel Drive, rally-bred heritage (especially WRX models), reliability, practical design.
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Mazda3, Mitsubishi Lancer, Ford Focus, Volkswagen Golf.
Key Features
AWD:
Standard Symmetrical All-Wheel Drive across most trims, enhancing traction and handling.
Performance Variants:
Introduction of the WRX model for this generation, featuring turbocharged engines and performance-oriented chassis.
Body Styles:
Available as a 4-door Sedan and a 5-door Wagon.
📋 Manual Details
Coverage Areas
Market:
Global (North America, Europe, Asia, Australia)
Trim Levels:
All available trims for 2002 Impreza
Page Count
Estimated Pages:
Over 1500 pages (estimated for comprehensive factory manual)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul for all 2002 Impreza engine variants, including timing belt, cooling system, lubrication, and fuel injection.
Transmission:
Complete coverage for both manual (5-speed, 6-speed for WRX) and automatic transmissions, including clutch, torque converter, gear sets, hydraulics, and servicing.
Drivetrain:
All-Wheel Drive (AWD) system, including center differential, viscous coupling, front and rear differentials, axles, and driveshafts.
Suspension:
Front and rear suspension components, including struts, shocks, control arms, bushings, springs, wheel bearings, and alignment specifications.
Brakes:
Front and rear brake systems (disc brakes), including ABS, hydraulic lines, master cylinder, calipers, pads, rotors, and bleeding procedures.
Steering:
Power steering system, including pump, rack and pinion, hoses, fluid, and troubleshooting.
Electrical:
Comprehensive electrical schematics, wiring diagrams, component locations, fuses, relays, starting system, charging system, lighting, instruments, and accessories.
Body:
Body panel removal/installation, interior trim, doors, windows, locks, glass, bumpers, and structural repairs.
HVAC:
Heating, ventilation, and air conditioning systems, including refrigerant handling, compressor, condenser, evaporator, and climate control operation.
Safety Systems:
Airbag system, seatbelts, and any related safety component diagnostics and servicing.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, fluid checks, spark plug replacement, brake fluid changes, coolant flushes.
Diagnostics:
Troubleshooting guides for common and uncommon problems, diagnostic trouble codes (DTCs), and step-by-step diagnostic procedures.
Repair:
Detailed instructions for component removal, installation, repair, and rebuilding for all major vehicle systems.
Specifications:
Torque specifications for critical fasteners, engine clearances, diagnostic parameters, and alignment angles.
Wiring Diagrams:
Comprehensive and system-specific wiring diagrams for all electrical components.
Technical Depth
Depth:
Factory-level technical detail, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic checks to full engine and transmission overhauls.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely searchable text (OCR applied to original scanned documents where applicable).
Print Quality
Print Options:
Printable in its entirety or by individual sections/pages.
Binding Type
Digital Format:
N/A (Digital Download)
Paper Type
Digital Medium:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Na:
EJ253 (2.5L SOHC Non-Turbo)
Displacement Na:
2.5 Liters (2457 cc)
Configuration Na:
Horizontally-Opposed (Boxer) 4-Cylinder, SOHC
Horsepower Na:
Approx. 165-170 hp @ 5600-6000 rpm
Torque Na:
Approx. 170-173 lb-ft @ 3600-4000 rpm
Performance Engine
Engine Code Wrx:
EJ205 (2.0L DOHC Turbocharged)
Displacement Wrx:
2.0 Liters (1994 cc)
Configuration Wrx:
Horizontally-Opposed (Boxer) 4-Cylinder, DOHC, Turbocharged
Horsepower Wrx:
Approx. 227 hp @ 5600 rpm
Torque Wrx:
Approx. 217 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended for NA, 91 octane minimum for WRX)
Engine Management
ECM:
Engine Control Module (ECM) with diagnostic capabilities.
🔧 Transmission
Standard
Type Na:
5-Speed Manual Transmission
Type Wrx Na:
5-Speed Manual Transmission
Optional
Type Na:
4-Speed Automatic Transmission
Type Wrx:
Optional 6-Speed Manual Transmission (TY757)
Features
AWD Coupling:
Viscous coupling center differential (manual transmission) or electronically controlled active AWD (automatic transmission).
Fluid Specifications
Manual Fluid:
Subaru Extra-S GL-5 75W-90 (or equivalent synthetic)
Automatic Fluid:
Subaru ATF-HP (or equivalent Dexron III/Mercon)
📐 Dimensions
Exterior
Length Sedan:
Approx. 4,485 mm (176.6 in)
Width:
Approx. 1,700 mm (66.9 in)
Height:
Approx. 1,430 mm (56.3 in) for Sedan, 1,455 mm (57.3 in) for Wagon
Wheelbase:
Approx. 2,510 mm (98.8 in)
Weights
Curb Weight Na:
Approx. 1,300-1,350 kg (2,866-2,976 lbs)
Curb Weight Wrx:
Approx. 1,370 kg (3,020 lbs)
Gross Vehicle Weight:
Varies by trim and configuration.
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
Good (for vehicles tested)
NHTSA Frontal Passenger:
Good (for vehicles tested)
IIHS Frontal Offset:
Acceptable (for vehicles tested)
Active Features
ABS:
Anti-lock Braking System standard on most trims, optional on some.
AWD:
Symmetrical All-Wheel Drive provides enhanced stability and traction.
Traction Control:
Optional on some models.
Passive Features
Airbags:
Frontal airbags for driver and passenger. Optional side airbags on some models.
Seatbelts:
3-point height-adjustable front seatbelts with pretensioners, rear 3-point seatbelts.
Child Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system.
💡 Technology Features
Infotainment
Head Unit:
Factory standard AM/FM/CD player. Some models may have optional premium sound systems or cassette players.
Display:
Basic LCD display for radio and clock. No complex navigation or touchscreens for this model year.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Aux Input:
Rarely present; aftermarket solutions are common for audio input.
Instrumentation
Gauge Cluster:
Includes tachometer, speedometer, fuel gauge, coolant temperature gauge. WRX models feature a prominent boost gauge.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe driving) / 7,500 miles or 12 months (normal driving), depending on driving conditions and oil type. Consult manual for specifics.
Timing Belt Replacement:
Typically every 105,000 miles or 7 years for the EJ253 engine. WRX EJ205 may have slightly different intervals, consult manual.
Spark Plug Replacement:
Approx. 60,000 miles for iridium plugs (if fitted), or 30,000 miles for standard platinum plugs.
Coolant Flush:
Every 30,000 miles or 2 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30, API SG/SH/SJ or ILSAC GF-2/GF-3 certified. Synthetic recommended.
Engine Oil Capacity:
Approx. 4.4-4.5 US quarts (4.2-4.3 liters) with filter change for 2.5L; 4.3 US quarts (4.1 liters) for 2.0L Turbo.
Coolant Type:
Subaru Super Coolant (blue) or equivalent P-HOAT (Phosphate Organic Acid Technology) coolant.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Head Gaskets:
While less prevalent than on some earlier EJ engines, head gasket leaks can still occur, particularly on the EJ253 (2.5L NA) variant. The EJ205 turbo engine is generally more robust in this regard.
Turbo Charger Wear:
On WRX models, turbocharger wear or failure can occur if maintenance is neglected or if subjected to aggressive use without proper cool-down periods.
Catalytic Converter:
Potential for catalytic converter failure due to age or engine issues.
Suspension Bushings:
Wear on suspension bushings (e.g., control arm bushings) leading to noise or alignment issues.
📚 Vehicle History
Brand Heritage
Subaru Identity:
Subaru has a long history of producing horizontally-opposed engines and Symmetrical All-Wheel Drive systems, often associated with durability and off-road prowess (though Impreza is primarily a road car).
Model Evolution
Generation Introduction:
The second generation Impreza (GD/GG) debuted in late 2000 for the 2001 model year in Japan and arrived in North America for the 2002 model year. It featured a significant redesign.
Design Changes:
The 'bug-eye' headlights were a distinctive, though controversial, styling element of the early second-generation models (up to 2002). Later models received updated styling ('hawk-eye' in 2004, 'dog-eye' in 2006).
Performance Development:
The 2002 model year marked the first introduction of the WRX (World Rally eXperimental) performance variant to the North American market, based on the rally car's success.
Production
Manufacturing Locations:
Primarily manufactured at Subaru's plants in Japan (e.g., Gunma).
Production Years For Model:
2002-2007 (for the second generation as a whole, the 2002 model is the initial release of this generation).
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The WRX variant was often recognized by automotive publications for its performance and value.
Safety Awards:
Models received 'Good' ratings in IIHS frontal offset crash tests for their respective years.
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