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SUBARU IMPREZA STI Turbo NON Turbo Full Service & Repair Manual 2006-2007

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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STI Model Variant: Turbocharged & Naturally Aspirated (Non-Turbo) variants Generation Generation: Third Generation (GE/GH/GR/GV) Codes Chassis Codes: GR (hatchback), GV (sedan)...
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SUBARU IMPREZA STI Turbo NON Turbo Full Service & Repair Manual 2006-2007
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX STI
Model Variant:
Turbocharged & Naturally Aspirated (Non-Turbo) variants
Generation
Generation:
Third Generation (GE/GH/GR/GV)
Codes
Chassis Codes:
GR (hatchback), GV (sedan)
Engine Codes Turbo:
EJ257 (2.5L Boxer Turbo)
Engine Codes Non Turbo:
EJ204 (2.0L Boxer NA), EJ253 (2.5L Boxer NA) - *Manual likely covers common non-STI variants equipped in these years
👋 Introduction
Market Position
Vehicle Class:
Compact Sports Sedan/Hatchback
Performance Segment:
Performance Compact / Rally Homologation Special
Competitive Analysis
Key Competitors:
Mitsubishi Lancer Evolution, Subaru WRX (non-STI variants), Honda Civic Si, Mazdaspeed3
Key Features
Symmetrical AWD:
Subaru's renowned Symmetrical All-Wheel Drive system with DCCD (Driver Controlled Center Differential) on STI models.
Turbocharged Engine:
Powerful turbocharged Boxer engine for exceptional performance.
Rally Heritage:
Direct lineage from Subaru's successful World Rally Championship cars.
Handling:
Tuned suspension for precise handling and driver feedback.
📋 Manual Details
Coverage Areas
Years Covered:
2006, 2007
Page Count
Estimated Page Count:
1500-2500+ (typical for comprehensive factory service manuals)
Manual Type
Manual Type:
Factory Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF or similar, downloadable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system
Engine Management:
Fuel injection system (ECU control, injectors, fuel pump, regulator), ignition system (spark plugs, coils), emissions control system (catalytic converter, EVAP), turbocharger system (operation, wastegate, blow-off valve), intercooler system
Transmission Drivetrain:
6-speed manual transmission (TY856), clutch system, propeller shaft, differentials (front, center DCC - Driver Controlled Center Differential, rear), drive axles, hubs
Brakes:
Front and rear brake systems (calipers, rotors, pads), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake system, brake fluid specifications
Suspension Steering:
Front and rear suspension (struts, springs, control arms, bushings), power steering system (hydraulic pump, rack and pinion), wheel alignment specifications
Electrical Electronics:
Battery, alternator, starter motor, lighting systems (headlights, taillights, interior), fuses and relays, wiring diagrams, ECUs (Engine Control Unit, Transmission Control Unit, Body Control Module), sensors (MAF, MAP, O2, etc.), immobilizer system
Body Chassis:
Body panels, doors, hood, trunk, interior trim, exterior trim, chassis components, subframes, crash structures
HVAC:
Heating, ventilation, and air conditioning system (compressor, evaporator, condenser, refrigerant, cabin filter)
Safety Restraints:
Airbag system, seatbelt systems, pre-tensioners
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid level checks and top-offs, tire rotation and pressure checks
Engine Repair:
Timing belt/chain service, head gasket replacement, piston ring replacement, valve stem seal replacement, turbocharger rebuild/replacement, fuel injector cleaning/replacement
Transmission Service:
Clutch replacement, transmission fluid change, differential fluid change, manual gearbox rebuild
Brake Service:
Brake pad and rotor replacement, brake caliper overhaul, brake fluid bleeding, ABS component diagnosis and replacement
Suspension Steering Repair:
Shock absorber/strut replacement, bushing replacement, ball joint replacement, tie rod end replacement, power steering pump/rack repair
Electrical Diagnosis:
Troubleshooting electrical faults using wiring diagrams, sensor testing, ECU diagnostics, starter/alternator testing
HVAC Service:
Refrigerant recharging, AC compressor replacement, heater core replacement, blower motor replacement
Bodywork Repair:
Panel replacement, door hinge adjustment, bumper repair, interior trim removal/installation
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, common problem diagnosis
Special Tools:
Identification and usage of specialized tools required for specific repairs
Technical Depth
Diagnostic Depth:
Comprehensive diagnostic procedures, including data stream analysis and sensor testing with specifications.
Rebuild Procedures:
Detailed step-by-step instructions for complete engine and transmission rebuilds with torque specifications and clearances.
Wiring Diagrams:
Complete, detailed wiring diagrams for all electrical systems, including color codes and connector pinouts.
Torque Specifications:
Extensive list of torque specifications for all critical fasteners throughout the vehicle.
Tolerances Clearances:
Precise specifications for component clearances and tolerances required during engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
Searchable PDF
Print Quality
Image Quality:
High-resolution images, diagrams, and schematics
Text Readability:
Clear, legible text for easy reading and reference
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Licensing
Licensing Terms:
Unlimited access, no expiry dates
⚙️ Engine Specifications
Primary Engine
Engine Type Sti:
EJ257 - 2.5-liter turbocharged horizontally opposed (Boxer) four-cylinder
Engine Type Non Sti:
EJ204 (2.0L NA), EJ253 (2.5L NA) - common Subaru engines for the era
Performance Sti
Horsepower Sti:
305 hp @ 6000 rpm (varies slightly by market/tuning)
Torque Sti:
290 lb-ft @ 4000 rpm (varies slightly by market/tuning)
Performance Non Sti
Horsepower Non Sti:
Approx. 170-175 hp for 2.5L NA, 155 hp for 2.0L NA (typical)
Torque Non Sti:
Approx. 166 lb-ft for 2.5L NA, 145 lb-ft for 2.0L NA (typical)
Fuel System
Fuel Induction:
Multi-point sequential fuel injection (both turbo and non-turbo variants)
Fuel Type:
Premium Unleaded (91 octane or higher recommended for STI)
Engine Internals
Pistons Sti:
Forged pistons (STI)
Connecting Rods Sti:
Forged connecting rods (STI)
Cooling System
Coolant Type:
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant
🔧 Transmission
Standard Transmission
Transmission Type:
6-speed Manual Transmission (TY856) for STI
Gear Ratios Sti:
Specific ratios for each gear (detailed in manual), providing optimal acceleration and highway cruising.
Optional Transmission
Transmission Type Optional:
5-speed Manual Transmission (for certain non-turbo models)
Transmission Type Automatic:
Not typically available on STI models of this generation; may be available on some non-turbo variants.
Features
Dccd:
Driver Controlled Center Differential (DCCD) with manual and automatic modes for adjustable torque distribution (STI).
Fluid Specifications
Transmission Fluid Type:
GL-5 75W-90 Synthetic gear oil (for manual transmissions) - specific Subaru specs exist.
Differential Fluid Type:
GL-5 75W-90 Synthetic gear oil (front and rear differentials) - specific Subaru specs exist.
📐 Dimensions
Exterior Dimensions Hatchback
Length Hatchback:
Approx. 177.0 inches (4495 mm)
Exterior Dimensions Sedan
Length Sedan:
Approx. 180.3 inches (4580 mm)
Exterior Dimensions
Width:
Approx. 70.1 inches (1780 mm)
Height:
Approx. 57.1 inches (1450 mm) for sedan, 58.5 inches (1485 mm) for hatchback
Wheelbase
Wheelbase:
Approx. 103.2 inches (2620 mm)
Weights
Curb Weight Sti:
Approx. 3373 lbs (1530 kg) for sedan, 3417 lbs (1550 kg) for hatchback
Gross Vehicle Weight Rating:
Refer to vehicle specific VIN plate.
Cargo Dimensions
Cargo Volume Hatchback:
Approx. 19.0 cubic feet (seats up)
Cargo Volume Sedan:
Approx. 11.6 cubic feet
Wheel Tire Specs
Wheel Bolt Pattern:
5x100mm
Tire Size Sti:
225/45R18 (standard)
Wheel Size Sti:
18x8.5 inches (standard)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by specific test year and configuration. Frontal impact often rated highly. Side impact and rollover ratings should be checked for specific model year.
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brakeforce Distribution
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Standard Electronic Stability Control (VDC - Vehicle Dynamics Control)
Passive Features
Airbags:
Driver and front passenger airbags, front side-impact airbags, side curtain airbags (often standard on STI).
Seatbelts:
3-point height-adjustable front seatbelts with pre-tensioners and load limiters, rear 3-point seatbelts.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD stereo system with optional premium audio, auxiliary input, and potentially satellite radio.
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Bluetooth:
May be available as an option or aftermarket integration, less common as standard for this era.
Driver Information
Instrument Cluster:
Performance-oriented instrument cluster with tachometer, speedometer, fuel, temperature gauges, and multi-information display.
Engine Monitoring:
On-board diagnostics (OBD-II) system for engine monitoring and fault code retrieval.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months for severe driving, or 7,500 miles/12 months for normal driving (consult manual for specifics).
Air Filter Replacement:
Every 15,000 miles or 12 months, or as needed based on conditions.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement Sti:
Around 60,000 miles for iridium-tipped spark plugs (check manual for exact spec and type).
Timing Belt Replacement:
This generation uses a timing chain on most engines, but the manual will detail any specific maintenance requirements for the timing system.
Fluid Specifications
Engine Oil Specification:
0W-30 or 5W-30 Synthetic engine oil meeting API SN/SM or ILSAC GF-5 standards (check manual for specific viscosity and API requirements).
Engine Oil Capacity Sti:
Approx. 5.5 quarts (5.2 liters) with filter change.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid (ensure meeting relevant standards).
Power Steering Fluid Specification:
ATF Dexron II/III or Subaru Genuine Power Steering Fluid.
Known Issues
Engine Internal Wear:
Piston ring land wear in some EJ257 engines, leading to oil consumption and potential ringland failure if not addressed. Regular oil checks are crucial.
Clutch Wear:
Clutch wear can be accelerated by aggressive driving, as expected for a performance vehicle.
Suspension Bushings:
Wear in suspension bushings can lead to vague handling and noise over time.
Turbocharger Reliability:
While robust, the turbocharger requires proper maintenance (regular oil changes, avoiding heat soak) for longevity.
📚 Vehicle History
Brand Heritage
Brand Focus:
Subaru is known for its horizontally-opposed ('boxer') engines and Symmetrical All-Wheel Drive systems, often associated with rally racing and outdoor lifestyles.
Model Evolution
Impreza Lineage:
The Impreza line was introduced in 1992 as Subaru's compact car, with the high-performance STI (Subaru Tecnica International) variant debuting shortly after, gaining significant global recognition through WRC victories.
Third Generation Intro:
The third generation (GE/GH/GR/GV) debuted for the 2007 model year in the US, marking a significant redesign with the introduction of a hatchback body style alongside the sedan.
Production
Manufacturing Location:
Japan (Gunma Prefecture)
Production Period For Manual:
2006-2007 model years
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
The Subaru Impreza WRX STI has consistently received accolades from automotive publications for its performance, handling, and rally-inspired capabilities.
Performance Car Awards:
Often featured in 'best performance car' or 'best affordable sports car' lists by various automotive media.
Ratings
Track Day Capabilities:
Highly regarded for its track day performance and tuning potential.
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