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Subaru Impreza WRX 1999 2000 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX Model Generation: First Generation (GC/GF/GM) Model Variant: WRX (Wide body Rally/World Rally eXperimental) Codes Chassis Code: GC8 (Sedan/Coupe) Platform: Subaru Global...
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Subaru Impreza WRX 1999 2000 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX
Model Generation:
First Generation (GC/GF/GM)
Model Variant:
WRX (Wide body Rally/World Rally eXperimental)
Codes
Chassis Code:
GC8 (Sedan/Coupe)
Platform:
Subaru Global Platform (precursor to modern G Platform)
👋 Introduction
Market Position
Positioning:
Performance-oriented compact sedan and coupe, established as a rally homologation special and enthusiast icon.
Target Audience:
Enthusiasts, DIY mechanics, performance tuners, owners seeking detailed repair and maintenance guidance.
Competitive Analysis
Competitors:
Mitsubishi Lancer Evolution, Ford Focus RS, Volkswagen Golf GTI
Key Features
Performance Orientation:
Symmetrical All-Wheel Drive, turbocharged Boxer engine, sport-tuned suspension, powerful braking systems.
Rally Heritage:
Developed from Subaru's successful World Rally Championship program, offering a street-legal experience of rally-bred technology.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (primarily for markets where WRX was officially sold or grey-market imported)
Model Year Coverage:
1999, 2000
Trim Level Coverage:
WRX (all trims/packages available for specified years)
Page Count
Estimated Page Count:
1000+ pages (typical for a full workshop manual)
Manual Type
Manual Type:
Workshop Repair Service Manual
Content Focus:
Maintenance, Repair, Troubleshooting, Diagnostics, Specifications
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
EJ20G/EJ20K/EJ207 (2.0L Turbocharged Boxer-4), Engine Mechanical, Lubrication, Cooling, Fuel Injection, Ignition, Emission Control, Turbocharger System, Engine Management System (ECU)
Transmission:
Manual Transmission (5-speed & 6-speed options), Drivetrain, All-Wheel Drive System (VCD-System, DCCD - Driver Controlled Centre Differential where applicable)
Brakes:
Hydraulic System, ABS (Anti-lock Braking System), Brake Actuation, Parking Brake
Suspension:
Front & Rear Suspension, Springs, Shock Absorbers, Bushings, Alignment Specifications
Steering:
Power Steering System, Steering Gear, Steering Column
Electrical:
Battery, Charging System, Starting System, Lighting, Instrumentation, Wiper/Washer, Horn, Power Windows/Locks, Audio System, ECU Wiring Diagrams, Fuse/Relay Locations
Body:
Body Exterior (Panels, Doors, Hood, Trunk), Body Interior (Trim, Seats, Headliner), Chassis, Frame, Noise/Vibration/Harshness (NVH) Control
HVAC:
Heating, Ventilation, and Air Conditioning System (HVAC)
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Service, Belt Inspection/Replacement, Fluid Checks and Replacements
Repair:
Engine Reassembly, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Repair, Body Panel Replacement
Troubleshooting:
Diagnostic Flowcharts for Common Issues, Symptom-Based Troubleshooting Guides, Error Code Interpretation
Diagnostics:
OBD-II (On-Board Diagnostics) Information, Sensor Testing, Actuator Testing, ECU Data Interpretation
Specifications:
Torque Specifications for Fasteners, Clearances, Gapping Specifications, Fluid Capacities, Electrical Resistances
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid changes to complete engine and transmission rebuilds, including detailed wiring diagrams and diagnostic procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text (typically, depending on PDF creation)
Printability:
Printable pages
Print Quality
Image Resolution:
High resolution for clear diagrams and illustrations
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
EJ20G, EJ20K, EJ207 (depending on market and specific model year/variant)
Engine Type:
Horizontally Opposed (Boxer), 4-Cylinder, 16-Valve, DOHC, Turbocharged
Displacement:
1994 cc (2.0 Liters)
Performance
Horsepower Range:
Approximately 240-280 PS (177-206 kW; 237-276 hp), varies by specific market and engine variant (e.g., EJ20K/EJ207 often higher output)
Torque Range:
Approximately 300-350 Nm (221-258 lb-ft), varies by specific market and engine variant
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Sequential Port Injection
Turbocharger:
Water-cooled, twin-scroll turbocharger (specifics vary, e.g., IHI VF series common)
Octane Requirement:
Premium Unleaded Gasoline (91 AKI or higher recommended/required)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
6-speed Manual Transmission (common on later GC8 WRX models, especially STI variants, or may be covered for specific markets within the 1999-2000 range)
Features
Drivetrain:
Symmetrical All-Wheel Drive (SAWD) with Driver Controlled Centre Differential (DCCD) on some variants
Clutch Type:
Hydraulically Actuated, Single Dry Plate
Fluid Specifications
Manual Transmission Fluid:
API GL-5, SAE 75W-90 (check manual for exact Subaru specification, e.g., Subaru Extra Sdn Gear Oil)
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 2-door Coupe (GC8)
Length:
Approx. 4350-4415 mm (171.3-173.8 in) for Sedan
Width:
Approx. 1700-1730 mm (66.9-68.1 in)
Height:
Approx. 1405-1425 mm (55.3-56.1 in)
Wheelbase:
Approx. 2520 mm (99.2 in)
Weights
Curb Weight:
Approx. 1270-1350 kg (2800-2976 lbs), varies by model and equipment
🛡️ Safety Features
Ratings
NHTSA Rating:
Not extensively tested or rated by NHTSA for this specific generation/model in all markets; refer to specific regional testing bodies.
Active Features
ABS:
Standard on WRX models (4-channel ABS)
Traction Control:
Generally not available on WRX models of this era; focus on AWD system for traction.
Passive Features
Airbags:
Driver and Passenger Airbags standard
Seatbelts:
Three-point Inertia Reel Seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, often with basic speaker setup. Aftermarket upgrades are very common.
Dashboard:
Analog gauges, including a prominent tachometer and speedometer. Boost gauge often integrated or added.
Driver Assistance
Driver Assistance Features:
Limited by era. Primary driver assistance is the Symmetrical AWD system. No modern electronic stability control (VDC) on most WRX models of this period.
Connectivity
Connectivity Features:
No integrated Bluetooth or USB connectivity. Relies on aftermarket solutions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (severe driving conditions may warrant more frequent changes, especially with performance use)
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection
Spark Plug Replacement:
Every 30,000-60,000 miles, depending on plug type (e.g., platinum or iridium)
Timing Belt Replacement:
Every 60,000-100,000 miles or 5-7 years (critical maintenance item for interference engines)
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 or 10W-30 Synthetic or Semi-Synthetic (check manual for specific viscosity and API rating, e.g., API SG or higher)
Coolant Type:
Subaru Super Coolant (Blue) or equivalent Ethylene Glycol-based coolant with corrosion inhibitors
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
Subaru Genuine Power Steering Fluid or equivalent Dexron III ATF
Known Issues
Engine Internal:
Ringland failure (especially on EJ20K/early EJ207 when pushed hard), head gasket leaks (though less prevalent than on naturally aspirated Subarus of the era), oil consumption.
Turbocharger:
Turbo seal failure leading to smoking, bearing wear.
Suspension:
Wear in bushings (control arm, sway bar), strut mount failure, ball joint wear.
Electrical:
Corrosion on grounds/connectors, alternator issues, ECU capacitor failure (less common on this specific generation than later ones, but possible).
Rust:
Common rust spots include rear wheel arches, rocker panels, and around the battery tray. Body integrity is crucial.
📚 Vehicle History
Brand Heritage
Brand Focus:
Subaru has a long history in rally racing and is known for its boxer engines and Symmetrical All-Wheel Drive systems.
Model Evolution
Wrx Origin:
The WRX (World Rally eXperimental) was developed to homologate Subaru's rally cars for WRC competition, translating rally technology to a production vehicle.
Gc8 Generation:
The GC8 is the first generation of the Impreza WRX, produced from 1992 to 2000. The 1999-2000 models represent later iterations of this generation, often with chassis and engine refinements.
Production
Production Location:
Japan (Gunma Plant)
Production Years For Model:
1992-2000 (GC/GF/GM generation)
🏆 Awards & Recognition
Recognitions
Rally Championships:
Subaru Impreza WRX (and its STI variants) were highly successful in the World Rally Championship (WRC), winning manufacturer's titles and driver's titles with Colin McRae, Richard Burns, and Petter Solberg during the WRC era that influenced this generation.
Enthusiast Recognition:
Widely regarded as a seminal JDM (Japanese Domestic Market) performance car and a legend in automotive enthusiast circles for its driving dynamics and tuner potential.
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