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SUBARU IMPREZA WRX STI 2006 2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STI Model Code: GDB (Global Design Box - refers to the chassis generation) Year: 2006-2007 Codes Chassis Code: GDB-F (for 2006-2007...
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SUBARU IMPREZA WRX STI 2006 2007 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX STI
Model Code:
GDB (Global Design Box - refers to the chassis generation)
Year:
2006-2007
Codes
Chassis Code:
GDB-F (for 2006-2007 models, representing the final iteration of this generation)
Engine Code:
EJ257 (for most markets, especially North America)
👋 Introduction
Market Position
Positioning:
The Subaru Impreza WRX STI of this generation (GD chassis, specifically the 'F' iteration) represented the pinnacle of Subaru's rally-bred performance in a compact sedan package, offering a potent blend of all-wheel-drive grip, turbocharged power, and driver engagement.
Competitive Analysis
Competitors:
Competed directly with performance variants of cars like the Mitsubishi Lancer Evolution, Ford Focus RS, Honda Civic Type R (in spirit, though less AWD), and Volkswagen Golf GTI/R32.
Key Features
Performance Focus:
Emphasized tarmac and gravel rally performance, symmetrical all-wheel-drive, turbocharged boxer engine, advanced differential systems.
Driver Engagement:
Known for sharp steering, communicative chassis, and a visceral driving experience.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Primarily North America and global markets for the GDB chassis WRX STI.
Trim Level Coverage:
WRX STI models, including specific variations that may have existed within these years.
Page Count
Estimated Pages:
1500-2500+ (typical for comprehensive factory service manuals of this era and complexity)
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul, timing belt/chain, lubrication system, cooling system, fuel injection, turbocharger system, emissions control.
Transmission:
Manual transmission (TY856WR1CA, 6-speed), clutch system, driveline, differential (front and rear DCCD system).
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), brake fluid, hydraulic system, parking brake.
Suspension:
Front and rear suspension components, struts, springs, control arms, bushings, sway bars, DCCD (Driver Controlled Center Differential) system integration.
Steering:
Power steering system, steering rack, column, alignment specifications.
Electrical System:
Battery, charging system, starting system, ignition system, lighting, instruments, body electronics, CAN bus communication (limited), diagnostic trouble codes (DTCs).
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair.
Body And Chassis:
Body panel removal and installation, interior trim, chassis structural information, welding points (if applicable).
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and changes, brake pad replacement, belt inspection.
Repair:
Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical component diagnosis and replacement.
Troubleshooting:
Systematic diagnostic procedures for various symptoms, DTC interpretation and resolution.
Diagnostics:
On-Board Diagnostics (OBD-II) procedures, specific Subaru diagnostic tools and procedures, sensor testing, actuator testing.
Specifications:
Torque specifications for all fasteners, clearances, pressures, voltages, resistances.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Complete workshop level. Covers everything from basic maintenance to full engine and transmission rebuilds, detailed electrical troubleshooting, and body repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes (typically, depending on original scanning quality)
Print Quality
Printability:
Printable (intended for user printing)
Binding Type
Binding Recommendation:
Spiral or comb binding recommended for workshop use.
Paper Type
Paper Recommendation:
Heavyweight, durable paper suitable for shop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Horizontally-opposed (Boxer) turbocharged 4-cylinder
Engine Code:
EJ257
Displacement:
2.5 Liters (2457 cc)
Bore X Stroke:
99.5 mm x 79.0 mm
Compression Ratio:
8.2:1
Performance
Horsepower Usdm:
300 hp @ 6000 rpm (approximate, varies slightly by market)
Torque Usdm:
300 lb-ft @ 4000 rpm (approximate, varies slightly by market)
Fuel System
Fuel Delivery:
Sequential multi-point fuel injection (MPI), Electronic Throttle Control (ETC)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
ECU Type:
Subaru Select Monitor (SSM) compatible ECU
Turbocharger
Turbo Model:
IHI VF39 (or VF37 depending on market/specific variant)
Intercooler:
Top-mount air-to-air intercooler
Engine Code
Engine Code Specifics:
EJ257 typically features larger ports and higher flow injectors compared to standard WRX EJ255.
🔧 Transmission
Standard
Transmission Type:
6-speed Manual
Transmission Model:
TY856WR1CA (or similar 6-speed variant)
Optional
Transmission Type:
N/A (STI models were exclusively manual)
Features
Dccd:
Driver Controlled Center Differential (manual operation via console dial, auto mode available)
Differential Types:
Front: Helical LSD; Rear: Viscous LSD (with DCCD control for center).
Fluid Specifications
Manual Transmission Fluid:
Subaru Genuine Gear Oil API GL-5 75W-90 (or equivalent high-quality synthetic 75W-90)
📐 Dimensions
Exterior
Wheelbase:
2515 mm (99.0 inches)
Length:
4405 mm (173.4 inches)
Width:
1770 mm (69.7 inches)
Height:
1440 mm (56.7 inches)
Weights
Curb Weight:
1505 kg (3318 lbs) (approximate)
Gross Vehicle Weight Rating:
Not explicitly stated, but generally around 1900-2000 kg.
Cargo
Trunk Capacity:
0.33 m³ (11.7 cu ft) (approximate, varies slightly)
Wheels And Tires
Wheel Size:
17x8.0 inches (standard), 18x8.0 inches (optional/later models)
Bolt Pattern:
5x100 mm
Tire Size Standard:
225/45R17
Tire Size Optional:
225/40R18 or 235/40R18
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
5-star (for driver and passenger, typical for this chassis generation)
IIHS Side Impact Rating:
Good (typically for this chassis generation)
Active Features
ABS:
Yes, standard with EBD (Electronic Brake-force Distribution)
Traction Control:
Yes, TCS (Traction Control System) and VDC (Vehicle Dynamics Control) standard on STI.
AWD:
Symmetrical All-Wheel Drive with Driver Controlled Center Differential (DCCD)
Passive Features
Airbags:
Driver and front passenger airbags, side curtain airbags available on some trims/markets.
Seatbelts:
3-point front and rear seatbelts with pretensioners and load limiters.
Body Structure:
Reinforced safety cell, crumple zones.
💡 Technology Features
Infotainment
Head Unit:
Factory AM/FM/CD player with basic audio controls. Options for premium sound systems varied by trim.
Display:
Basic LCD display for clock, radio presets, and climate control information. No integrated navigation or advanced smartphone integration.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
ABS Ebd:
Anti-lock Braking System with Electronic Brake-force Distribution.
Vdc:
Vehicle Dynamics Control (stability and traction control) standard on STI models.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack for external music players.
Lighting
Headlights:
Halogen projector headlights, with HID (Xenon) headlights as an option on some trims/markets.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3.75 months (especially for spirited driving) using high-quality synthetic oil, or as per owner's manual recommendations.
Engine Oil Filter:
Subaru Genuine Oil Filter 15208AA080 (or equivalent aftermarket)
Spark Plug Replacement:
Typically every 60,000 miles (96,000 km), but recommend checking owner's manual for specific plugs and gaps (e.g., NGK PFR6G-11).
Timing Belt Replacement:
Subaru recommends replacement every 105,000 miles (168,000 km) or 105 months for the EJ257 engine. Essential for this engine to prevent catastrophic damage.
Coolant Replacement:
Subaru Super Coolant (Blue) or equivalent; typically every 30,000 miles (48,000 km) or 2 years.
Brake Fluid Replacement:
DOT 3 or DOT 4 brake fluid; typically every 24 months or 30,000 miles.
Fluid Specifications
Engine Oil Capacity:
5.8 US quarts (5.5 Liters) with filter change.
Engine Oil Viscosity:
0W-30 or 5W-30 Synthetic (refer to manual for specific climate recommendations)
Known Issues
Head Gaskets:
While less prone than earlier EJ series, Subaru head gasket failures can occur. Early detection and proper cooling system maintenance are key.
Piston Ringland Failure:
More common in heavily modified or poorly maintained EJ257 engines. Requires careful attention to engine health, proper fueling, and avoiding detonation.
Clutch Wear:
Due to the nature of the car and potential for spirited driving, clutches can wear prematurely. Clutch fluid should be flushed periodically.
Dccd Failure:
The DCCD system can experience issues, though generally robust. Manual operation should be used periodically if primarily in auto mode.
Catalytic Converter:
Can be prone to failure if engine runs rich or misfires, affecting emissions and performance.
📚 Vehicle History
Brand Heritage
Rally Roots:
Subaru's extensive history in the World Rally Championship (WRC) directly influenced the Impreza WRX and WRX STI models, making them icons of performance and motorsport heritage.
Model Evolution
Generation Gd:
The 2006-2007 models represent the 'GDB-F' iteration of the second generation Impreza (GD chassis), which saw significant styling updates (often referred to as the 'Cosworth' or 'hawk-eye' facelift for the front end) and chassis refinements compared to earlier GD models.
Performance Upgrades 2006 2007:
Wider track, revised suspension geometry, larger brakes, stronger drivetrain components, and the EJ257 engine became standard in most markets.
Production
Production Location:
Gunma Plant, Japan
Production Years Global:
Impreza GD chassis: 2000-2007 (with facelifts and updates throughout)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
While not for the 2006-2007 model specifically, the Impreza WRX STI has a strong history of being recognized for its performance and value in automotive publications.
Motor Trend Car Of The Year:
Subaru has received various accolades, though the STI itself is more focused on specialized performance awards.
Certifications
Emissions Standards:
Complies with relevant emissions standards for its respective model years and markets (e.g., EPA, CARB in the US).
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