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SUBARU LEGACY 2002 Service Repair Manual

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$17.99
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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 2002 Codes Chassis Code Prefix: BH Vin Digit Model Year: 2 👋 Introduction Market Position Segment: Mid-size sedan/wagon, AWD focus Brand...
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SUBARU LEGACY 2002 Service Repair ManualSUBARU LEGACY 2002 Service Repair ManualSUBARU LEGACY 2002 Service Repair ManualSUBARU LEGACY 2002 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
2002
Codes
Chassis Code Prefix:
BH
Vin Digit Model Year:
2
👋 Introduction
Market Position
Segment:
Mid-size sedan/wagon, AWD focus
Brand Image:
Reliability, all-wheel drive capability, practicality, enthusiast appeal
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Mazda 6
Key Features
Unique Selling Proposition:
Standard Symmetrical All-Wheel Drive (AWD)
Target Audience:
Drivers seeking all-weather capability, comfortable commuting, and a reliable family vehicle
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Factory Service Repair Manual
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions control, engine management (ECU)
Transmission Drivetrain:
Manual transmission, automatic transmission (4EAT, 5EAT), transaxle, differential, driveshafts, CV joints, AWD system
Brakes:
Front and rear brakes (disc/drum), ABS system, parking brake
Suspension Steering:
Front and rear suspension, steering system (power steering), wheel alignment
Electrical Electronics:
Battery, charging system, starting system, lighting, wipers, horn, power windows, power locks, mirrors, climate control, audio system, dashboard instrumentation, wiring diagrams
Body Chassis:
Body construction, exterior trim, interior trim, doors, windows, seats, body sealing, frame
Heating Ventilation Ac:
HVAC system components, controls, refrigerant handling
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, power steering fluid changes, transmission fluid changes
Repair Procedures:
Engine overhaul, transmission repair, brake caliper replacement, suspension component replacement, starter motor replacement, alternator replacement, fuel pump replacement
Troubleshooting:
Diagnostic procedures, common faults, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs)
Specifications Data:
Torque specifications, fluid capacities, wear limits, diagnostic parameters
Technical Depth
Depth:
Comprehensive, suitable for DIY and professional mechanics, detailed diagrams and step-by-step instructions
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text
Print Quality
Image Resolution:
High-resolution diagrams and images
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code 2.5L:
EJ253
Engine Type 2.5L:
2.5L Naturally Aspirated Boxer-4 (EJ253)
Displacement 2.5L:
2498 cc
Bore X Stroke 2.5L:
99.5 mm x 80.0 mm
Compression Ratio 2.5L:
9.7:1
Horsepower 2.5L Est:
167 hp @ 5600 rpm
Torque 2.5L Est:
173 lb-ft @ 4000 rpm
Optional Engine
Engine Code 3.0L:
EZ30D
Engine Type 3.0L:
3.0L Naturally Aspirated Boxer-6 (EZ30D)
Displacement 3.0L:
2999 cc
Horsepower 3.0L Est:
212 hp @ 6000 rpm
Torque 3.0L Est:
206 lb-ft @ 4400 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Emissions Control:
Catalytic converter, EGR system, EVAP system
🔧 Transmission
Standard
Transmission Type Base:
5-speed Manual
Optional
Transmission Type Optional:
4-speed Automatic (4EAT)
Transmission Type Optional 6Cyl:
5-speed Automatic (5EAT - less common on MY2002, more prevalent later)
Features
AWD System:
Symmetrical All-Wheel Drive (standard on all trims)
Transfer Case:
Viscous coupling limited-slip center differential
Automatic Modes:
Drive, Low gear selection
📐 Dimensions
Exterior
Wheelbase:
104.0 inches (2640 mm)
Length Sedan:
187.8 inches (4770 mm)
Length Wagon:
189.4 inches (4810 mm)
Width:
69.7 inches (1770 mm)
Height Sedan:
56.7 inches (1440 mm)
Height Wagon:
58.7 inches (1490 mm)
Weights
Curb Weight Est Min:
3200 lbs (1451 kg)
Curb Weight Est Max:
3550 lbs (1610 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
★★★★ (4-star)
NHTSA Front Impact Passenger:
★★★★ (4-star)
IIHS Moderate Overlap Front:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS) on some trims
Passive Features
Airbags Front:
Dual front airbags
Airbags Side:
Available front side-impact airbags on higher trims
Seatbelts:
3-point front and rear seatbelts, pretensioners
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional premium audio systems with amplifiers and subwoofers on higher trims.
Climate Control:
Manual climate control standard, optional automatic climate control (dual-zone on some trims).
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3.75 months (severe duty) / 7,500 miles or 7.5 months (normal duty), consult manual for exact specification
Engine Air Filter Replacement:
Every 15,000 miles or 15 months
Cabin Air Filter Replacement:
Every 15,000 miles or 15 months
Spark Plug Replacement 2.5L:
Every 60,000 miles (Platinum or Iridium recommended)
Spark Plug Replacement 3.0L:
Every 60,000 miles (Iridium recommended)
Coolant Flush Interval:
Every 30,000 miles or 30 months
Transmission Fluid Change Automatic:
Every 30,000 miles or 30 months
Transmission Fluid Change Manual:
Every 60,000 miles or 60 months
Fluid Specifications
Engine Oil Type 2.5L:
SAE 5W-30 (API SG or higher)
Engine Oil Type 3.0L:
SAE 0W-20 or 5W-30 (API SG or higher)
Coolant Type:
Subaru Super Coolant (Blue) or equivalent ethylene glycol-based coolant
Automatic Transmission Fluid Type:
Subaru ATF HP or Dexron III/Mercon compatible fluid
Manual Transmission Fluid Type:
GL-5 75W-90 synthetic gear oil
Power Steering Fluid Type:
Subaru Genuine Power Steering Fluid or Dexron III/Mercon compatible fluid
Known Issues
Head Gaskets:
Less prone to the external leaks of earlier Subaru models, but internal oil leaks or coolant leaks can still occur. Head gasket inspection is recommended during major services.
Valve Stem Seals:
Can wear over time, leading to blue smoke on startup, especially on the EJ25 engine.
Catalytic Converter:
Can become clogged or fail over time, affecting performance and emissions.
Automatic Transmission Shift Quality:
Some units may exhibit slightly rough shifting or delayed engagement; regular fluid changes are crucial.
Front Cv Axle Boots:
Can tear, leading to grease loss and premature CV joint failure.
📚 Vehicle History
Brand Heritage
Subaru Core Philosophy:
Emphasis on horizontally-opposed (Boxer) engines and Symmetrical All-Wheel Drive
Model Evolution
Generation Start:
Third Generation (BE/BH chassis) introduced for the 1999 model year
2002 Model Year Updates:
Minor styling tweaks, potential introduction of new features/trims. The 3.0L H6 engine became more widely available in this generation.
Production
Manufacturing Location:
Japan (Gunma Prefecture)
Production Years Third Gen:
1999-2004
🏆 Awards & Recognition
Recognitions
Consumer Reports Reliability:
Generally considered to have good to above-average reliability, with specific model years and powertrains sometimes rated higher than others. Refer to historical Consumer Reports data for detailed ratings.
IIHS Safety Pick:
Awarded 'Good' ratings in crash tests, indicating strong structural integrity.
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