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Subaru Legacy 1996 Service Repair Manual

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$17.99
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$17.99
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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1996 Codes Chassis Code: BD/BG (2nd Generation) 👋 Introduction Market Position Positioning: Mid-size sedan and wagon known for its Symmetrical All-Wheel...
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Subaru Legacy 1996 Service Repair ManualSubaru Legacy 1996 Service Repair ManualSubaru Legacy 1996 Service Repair ManualSubaru Legacy 1996 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
1996
Codes
Chassis Code:
BD/BG (2nd Generation)
👋 Introduction
Market Position
Positioning:
Mid-size sedan and wagon known for its Symmetrical All-Wheel Drive (AWD) system and boxer engines, appealing to those seeking practicality and capability in various weather conditions.
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Mazda MX-6
Key Features
AWD:
Standard Symmetrical All-Wheel Drive on most trims, enhancing traction and stability.
Engine Type:
Horizontally-opposed (Boxer) engines providing a low center of gravity.
Body Styles:
Offered in sedan and wagon (often called 'Sport Wagon') body styles.
📋 Manual Details
Coverage Areas
Coverage:
Complete Factory Service Repair Manual
Page Count
Pages:
Extensive (Estimated 1000+ pages for complete factory set)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (Likely PDF, searchable text)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel delivery, ignition system, lubrication, cooling, emissions control, engine diagnostics (OBD-I)
Transmission Systems:
Manual transmission (5-speed), Automatic transmission (4-speed), clutch system, driveshafts, differentials
Chassis Systems:
Suspension (front/rear), steering system, braking system (ABS included), wheel alignment
Electrical Systems:
Wiring diagrams, lighting, instruments, power accessories, starter, charging system, body electrical components
Body And Interior:
Body panels, doors, windows, seats, interior trim, HVAC system, body diagnostics
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, spark plug replacement
Repair Procedures:
Engine overhaul, transmission repair, brake component replacement, suspension component replacement, electrical component diagnosis and repair, body panel repair
Troubleshooting:
Diagnostic flowcharts, common problems and their solutions, symptom-based troubleshooting guides
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, detailed diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text for quick information retrieval
Print Quality
Quality:
High-resolution digital scans of original factory documentation
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ22E
Engine Type:
Naturally Aspirated Boxer-4 (Horizontally Opposed)
Displacement:
2.2 Liters (2212 cc)
Bore X Stroke:
96.0 mm x 75.0 mm
Compression Ratio:
9.5:1
Valve Train:
SOHC (Single Overhead Camshaft), 16 Valves (2 per cylinder)
Performance
Horsepower:
135 hp @ 5600 rpm
Torque:
140 lb-ft @ 4400 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Engine Variants
Optional Engine:
EJ25D (2.5L DOHC Naturally Aspirated Boxer-4)
Optional Engine Hp:
165 hp @ 5600 rpm
Optional Engine Torque:
166 lb-ft @ 4000 rpm
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
AWD Type:
Symmetrical All-Wheel Drive (Variable center differential with viscous coupling on manual, electronically controlled on automatic)
Fluid Specifications
Manual Transmission Fluid:
SAE 75W-90 GL-5 Gear Oil (Approx. 2.4 quarts)
Automatic Transmission Fluid:
Subaru ATF-HP or equivalent Dexron III/Mercon (Approx. 3.2 quarts for initial fill)
📐 Dimensions
Exterior
Wheelbase:
104.3 inches (2649 mm)
Length:
184.1 inches (4676 mm) (Sedan)
Width:
67.9 inches (1725 mm)
Height:
55.7 inches (1415 mm) (Sedan)
Ground Clearance:
Approx. 6.1 inches (155 mm)
Weights
Curb Weight:
Approx. 3000-3300 lbs (1360-1500 kg) depending on trim and drivetrain
Gross Vehicle Weight Rating:
Varies by model, consult manual
Cargo
Trunk Volume:
Approx. 13.0 cubic feet (Sedan)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4-star (driver and passenger - 1996 model year testing)
IIHS Front Offset:
Good (for models equipped with airbags)
Active Features
ABS:
Available Anti-lock Braking System (ABS) on select trims.
Passive Features
Airbags:
Driver and front passenger airbags standard on most trims.
Seatbelts:
3-point front and rear seatbelts, driver's seat pretensioner.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette stereo with optional CD player. Speaker configurations vary by trim. Manual covers radio removal and installation.
Driver Assistance
Cruise Control:
Standard on most higher trims. Manual details operation and troubleshooting.
Connectivity
Diagnostics:
OBD-I (On-Board Diagnostics, First Generation) system for engine fault codes. Manual provides code retrieval and interpretation procedures.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles or 3 months (severe service), 7,500 miles or 6 months (normal service).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (typically 30,000 miles).
Spark Plugs:
Replace every 30,000 miles (copper plugs) or 60,000 miles (platinum plugs, if applicable).
Timing Belt:
Replace every 60,000 miles or 4 years (critical for EJ25D, check manual for EJ22E specifics).
Fluid Specifications
Engine Oil:
API Service SG, SH, or SJ certified. SAE 5W-30 recommended for most climates. Capacity: 4.5 quarts (with filter).
Coolant:
Subaru Super Coolant or equivalent ethylene glycol-based antifreeze, mixed 50/50 with distilled water. Capacity: Approx. 7.1 quarts.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Head Gaskets:
While less prevalent in the 2.2L, the 2.5L EJ25D engine is known for potential head gasket failures, particularly around the 100,000-mile mark. The manual will detail inspection and replacement procedures.
Oil Leaks:
Common areas include valve cover gaskets, oil pan gaskets, and front/rear main seals. The manual provides torque specs and seal installation guides.
Ac Compressor Clutch:
The AC compressor clutch can sometimes fail or require adjustment. Manual covers AC system diagnostics.
📚 Vehicle History
Brand Heritage
Subaru Legacy:
The Legacy has been Subaru's flagship model since its introduction in 1989, representing the brand's push into larger, more comfortable vehicles while retaining its signature AWD and boxer engine technology.
Model Evolution
Second Generation:
The 1996 model year marks the second generation (BD/BG) of the Subaru Legacy, introduced for the 1995 model year. This generation featured a more rounded and aerodynamic design compared to its predecessor.
Production
Manufacturing Location:
Japan (Various Subaru plants)
🏆 Awards & Recognition
Recognitions
Automotive Journalism:
While specific awards for the 1996 model year are less documented than later generations, the Subaru Legacy consistently received praise from automotive journalists for its AWD system, refined ride, and practical utility, especially in wagon form.
Ratings
Consumer Reports:
Past models often ranked well for reliability and owner satisfaction within their segments, particularly for AWD capability.
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