Subaru Legacy 1997 Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1997 Generation Generation Designation: Second Generation (BD/BG/BK) Codes Chassis Codes: BD (sedan), BG (wagon) 👋 Introduction Market Position Vehicle Segment: Mid-size...

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标签: 1997 Car Cars Legacy Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Legacy

Year:

Generation

Generation Designation:

Second Generation (BD/BG/BK)

Codes

Chassis Codes:

BD (sedan), BG (wagon)

👋 Introduction

Market Position

Vehicle Segment:

Mid-size sedan and wagon, often positioned as an affordable all-wheel-drive alternative

Target Demographic:

Families, individuals seeking reliable transportation, those valuing AWD capability

Competitive Analysis

Key Competitors:

Toyota Camry, Honda Accord, Ford Taurus, Nissan Altima

Unique Selling Proposition:

Standard Symmetrical All-Wheel Drive (AWD) system across most trims

Key Features

All Wheel Drive:

Standard Symmetrical AWD providing enhanced traction and stability

Boxer Engine:

Horizontally-opposed (Boxer) engine for a lower center of gravity

Durability Reliability:

Reputation for robust engineering and longevity

Body Styles:

Available as a 4-door sedan and a 5-door wagon

📋 Manual Details

Coverage Areas

All Systems:

Engine Coverage:

Detailed coverage of all engine variants

Transmission Coverage:

Manual and automatic transmissions

Chassis Suspension Coverage:

Front and rear suspension, steering, brakes

Electrical Coverage:

Wiring diagrams, component testing, ECUs

Body Interior Coverage:

Body panels, interior trim, HVAC, safety systems

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Management:

Fuel injection, ignition system, emissions control, engine mechanicals

Powertrain:

Engine repair, transmission overhaul, drivetrain components (CVT, AWD)

Braking System:

Hydraulic system, ABS (if equipped), parking brake

Steering Suspension:

Power steering, steering rack, front/rear suspension components, wheel alignment

Body Chassis:

Frame repair, body panel replacement, rust prevention

HVAC:

Air conditioning, heating, ventilation system diagnosis and repair

Safety Systems:

Airbag system (SRS), seatbelt mechanisms

Electrical Components:

Lighting, wipers, power accessories, audio system, battery, alternator

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks, tune-ups

Diagnostic Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon faults

Engine Repair:

Complete engine rebuilds, component replacement (pistons, valves, head gaskets)

Transmission Repair:

Clutch replacement, automatic transmission fluid changes, internal component repair

Brake Service:

Brake pad replacement, rotor machining, brake bleeding, caliper repair

Suspension Steering Repair:

Strut/shock replacement, ball joint replacement, tie rod end replacement

Electrical Troubleshooting:

Wiring diagram interpretation, circuit testing, sensor diagnosis

Body Repair:

Panel alignment, glass replacement, interior trim removal/installation

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine/transmission overhaul and complex diagnostics

Diagnostic Codes:

Includes interpretation of diagnostic trouble codes (DTCs) where applicable

Torque Specifications:

Detailed torque specifications for all critical fasteners

Alignment Specifications:

Wheel alignment specifications (camber, caster, toe)

Wiring Diagrams:

Complete, detailed electrical wiring diagrams for all systems

📊 Manual Specifications

File Format

File Type:

Digital PDF

Searchability:

Fully searchable text content

Printable:

Yes, printable pages

Image Quality:

High-resolution images and diagrams

Print Quality

Resolution:

N/A (Digital Format)

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

EJ25D

Engine Type 1:

2.5L SOHC Naturally Aspirated Flat-4 (Boxer)

Displacement 1:

2457 cc

Bore Stroke 1:

99.5 mm x 80.0 mm

Compression Ratio 1:

9.7:1

Horsepower 1:

165 hp @ 5,500 rpm (approx.)

Torque 1:

200 lb-ft @ 4,000 rpm (approx.)

Fuel System

Fuel Delivery 1:

Multi-point Fuel Injection (MPI)

Fuel Type 1:

Unleaded Regular (87 Octane)

Engine Code 2

Engine Code 2:

EJ22E

Engine Type 2

Engine Type 2:

2.2L SOHC Naturally Aspirated Flat-4 (Boxer)

Displacement 2

Displacement 2:

2212 cc

Horsepower 2

Horsepower 2:

135 hp @ 5,600 rpm (approx.)

Torque 2

Torque 2:

140 lb-ft @ 4,400 rpm (approx.)

Fuel Delivery 2

Fuel Delivery 2:

Multi-point Fuel Injection (MPI)

🔧 Transmission

Standard

Transmission Standard:

5-speed Manual Transmission

Optional

Transmission Optional:

4-speed Automatic Transmission with Lock-up Torque Converter

Features

Drivetrain:

Symmetrical All-Wheel Drive (AWD) standard on most models

AWD System Type:

Viscous coupling center differential with mechanical limited-slip rear differential (manual) or electronically controlled clutch pack (automatic)

📐 Dimensions

Exterior

Wheelbase:

104.3 inches (2649 mm)

Length Sedan:

185.2 inches (4704 mm)

Length Wagon:

185.8 inches (4719 mm)

Width:

69.1 inches (1755 mm)

Height Sedan:

54.9 inches (1395 mm)

Height Wagon:

55.3 inches (1405 mm)

Weights

Curb Weight Min:

3150 lbs (1429 kg) approx.

Curb Weight Max:

3400 lbs (1542 kg) approx.

Wheels Tires

Wheelbase Bolt Pattern:

5 x 100 mm

Standard Tire Size:

P205/55R16

Standard Wheel Size:

16 x 6.0 inches

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Not rated (vehicle predates extensive NHTSA testing standards)

NHTSA Front Impact Passenger:

Not rated (vehicle predates extensive NHTSA testing standards)

IIHS Ratings:

Limited data available for this model year

Active Features

Anti-lock Braking System (ABS) available on select trims

Traction Control:

Traction Control System (TCS) not commonly available, but possible on higher trims

Passive Features

Airbags:

Driver and front passenger airbags standard

Seatbelts:

Three-point front and rear seatbelts, driver's pretensioner

Structure:

Reinforced body structure, side impact beams

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player. Basic speaker configurations (4-6 speakers).

Climate Control:

Manual climate controls for heating and air conditioning. Automatic climate control not typically available.

Driver Assistance

Cruise Control:

Electronic cruise control system standard or optional on most trims.

Instrument Cluster:

Analog gauges for speedometer, tachometer, fuel level, engine temperature. Warning lights for various systems.

Connectivity

Connectivity Options:

Limited connectivity by modern standards. Primarily focused on basic audio and vehicle systems. No Bluetooth or USB ports standard.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 6 months, whichever comes first (under severe conditions, every 3,000 miles).

Air Filter Replacement:

Every 30,000 miles (48,000 km) or 24 months.

Spark Plug Replacement:

Every 60,000 miles (96,000 km) for platinum-tipped plugs, or 30,000 miles for standard copper plugs.

Timing Belt Replacement:

Every 90,000 miles (144,000 km) or 7 years (critical on EJ25D due to interference design).

Coolant Flush:

Every 30,000 miles (48,000 km) or 24 months.

Transmission Fluid Change Auto:

Every 30,000 miles (48,000 km) or 24 months.

Transmission Fluid Change Manual:

Every 60,000 miles (96,000 km) or 48 months.

Fluid Specifications

Engine Oil Type 1:

API SG or higher, SAE 10W-30 recommended

Engine Oil Capacity 1:

4.5 US quarts (4.3 liters) with filter

Engine Oil Type 2:

API SG or higher, SAE 5W-30 recommended for colder climates

Engine Oil Capacity 2:

4.5 US quarts (4.3 liters) with filter

Coolant Type:

Subaru Super Coolant (50/50 mix with distilled water) or equivalent (silicate-free)

Brake Fluid:

DOT 3 or DOT 4

Power Steering Fluid:

Subaru genuine power steering fluid or ATF Dexron II/III

Automatic Transmission Fluid:

ATF Dexron II/III

Manual Transmission Fluid:

API GL-5, SAE 75W-90 gear oil

Known Issues

Head Gasket Failure:

The EJ25D engine is known for prone head gasket failure due to coolant leaks and internal weaknesses. This manual will detail inspection and replacement procedures.

Crankshaft Reluctor Ring Failure:

The reluctor ring on the crankshaft can fail, leading to no-start or intermittent stalling issues. Diagnosis is covered.

Oil Leaks:

Common oil leaks can occur from valve cover gaskets, oil pan gaskets, and front crankshaft seals. The manual details their replacement.

Cv Joint Wear:

Front and rear CV joints can wear over time, especially in AWD systems, leading to clicking noises. The manual covers CV axle inspection and replacement.

Ejector Seat Sensor Failure:

For models equipped with certain airbag systems, the ejector seat sensor could fail, affecting airbag deployment.

📚 Vehicle History

Brand Heritage

Subaru Foundation:

Founded in 1953 as Fuji Heavy Industries, focused on aviation initially.

Subaru Identity:

Known for its commitment to AWD technology and boxer engines.

Model Evolution

First Generation:

First generation Legacy introduced in 1989.

Second Generation Intro:

Second generation (BD/BG/BK) introduced for the 1995 model year.

Styling Changes 1997:

Minor styling updates for 1997, including revised grille and headlights.

Outback Introduction:

The Outback variant, with increased ground clearance and ruggedized styling, was introduced for the 1995 model year as an option package on the wagon.

Production

Manufacturing Location:

Mainly produced in Gunma, Japan.

Sales Positioning:

Marketed globally, with significant presence in North America and Japan.

🏆 Awards & Recognition

Recognitions

Consumer Reports Ratings:

Typically rated average to above average for reliability, with some specific model years receiving praise for AWD performance and value.

Car And Driver Awards:

Subaru Legacy models were often featured on Car and Driver's '10Best' lists in earlier generations, highlighting its competitive performance and value.

Certifications

Emissions Standards:

Meets EPA and CARB emissions standards for the respective model year.