Subaru Legacy 1997 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1997 Codes Chassis Code: BD/BG/BK Generation: Second Generation (BG/BK) 👋 Introduction Market Position Segment: Mid-size sedan and wagon, known for its...

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Legacy

Year:

Codes

Chassis Code:

BD/BG/BK

Generation:

Second Generation (BG/BK)

👋 Introduction

Market Position

Segment:

Mid-size sedan and wagon, known for its standard AWD and rally heritage.

Competitive Analysis

Key Competitors:

Toyota Camry, Honda Accord, Ford Taurus, Nissan Altima.

Key Features

Standard AWD:

Symmetrical All-Wheel Drive system was a defining feature, offering superior traction.

Horizontally Opposed Engine:

Subaru's signature Boxer engine provided a lower center of gravity.

Durability:

Reputation for robust construction and reliability.

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

Digital (assumed PDF)

Page Count

Estimated Page Count:

1000+

Completeness:

Comprehensive

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, and overhaul for all 1997 Legacy engine variants (EJ22, EJ25D).

Transmission:

Coverage for 5-speed manual and 4-speed automatic transmissions, including fluid types, overhaul procedures, and shift control.

Drivetrain:

Subaru's Symmetrical All-Wheel Drive (AWD) system, including center differential, front and rear axles, and related components.

Suspension:

Front and rear suspension systems, including struts, springs, control arms, bushings, and alignment procedures.

Brakes:

Front disc and rear drum or disc brakes (depending on trim), including hydraulic system, rotor/pad replacement, parking brake.

Steering:

Power steering system, steering rack, column, and associated components.

Cooling System:

Radiator, hoses, thermostat, water pump, and coolant specifications.

Fuel System:

Fuel pump, injectors, fuel filter, pressure regulator, and EFI system diagnostics.

Electrical System:

Battery, alternator, starter, ignition system, lighting, and wiring diagrams.

HVAC:

Heating, Ventilation, and Air Conditioning system components and service.

Body And Chassis:

Body panel removal/installation, chassis components, interior trim, and exterior features.

Procedures Included

Maintenance:

Oil changes, filter replacements, spark plug service, belt adjustments, fluid checks, and general tune-ups.

Troubleshooting:

Diagnostic procedures, symptom-based troubleshooting guides, and common issue resolution.

Repair:

Step-by-step instructions for component removal, installation, and repair across all major vehicle systems.

Rebuilds:

Detailed instructions for engine and transmission overhauls, including specifications for internal components.

Diagnostics:

OBD-I troubleshooting, sensor testing, and electrical system diagnostics.

Technical Depth

Depth Level:

Factory-level, detailed diagnostic and repair procedures.

Specifications:

Includes torque values, clearances, fluid capacities, and electrical resistance readings.

Wiring Diagrams:

Comprehensive, system-specific wiring schematics.

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Searchability:

Text-searchable (if OCR'd)

Print Quality

Printability:

Printable pages for on-demand use.

Binding Type

Physical Binding:

N/A (Digital Format)

Paper Type

Physical Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

Engine Type 1:

2.2L SOHC Flat-4 (Boxer)

Horsepower 1:

135 hp @ 5600 rpm

Torque 1:

135 lb-ft @ 4400 rpm

Bore Stroke 1:

96.9 mm x 75.0 mm

Compression Ratio 1:

9.0:1

Secondary Engine

Engine Code 2:

EJ25D

Engine Type 2:

2.5L DOHC Flat-4 (Boxer)

Horsepower 2:

165 hp @ 6000 rpm

Torque 2:

166 lb-ft @ 4000 rpm

Bore Stroke 2:

99.5 mm x 79.0 mm

Compression Ratio 2:

9.5:1

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (87 octane recommended)

Ignition System:

Distributorless Ignition System (DIS) or Distributor-based (depending on market/spec)

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission

Optional

Transmission Type:

4-speed Electronically Controlled Automatic Transmission

Features

AWD System:

All-Wheel Drive (AWD) standard on all models.

Center Differential:

Viscous coupling limited-slip center differential (5-speed manual) or electronically controlled clutch pack (automatic).

Fluid Specifications

Manual Transmission Fluid:

Subaru Extra S API GL-5 75W-90 (or equivalent)

Automatic Transmission Fluid:

Subaru ATF HP (or equivalent)

📐 Dimensions

Exterior

Wheelbase:

2575 mm (101.4 in)

Length:

4595 mm (180.9 in)

Width:

1700 mm (66.9 in)

Height:

1425 mm (56.1 in)

Weights

Curb Weight:

1350 - 1450 kg (approx.)

Gross Vehicle Weight Rating:

Varies by model and configuration

Cargo

Trunk Capacity Sedan:

Approx. 14 cu ft

Cargo Capacity Wagon:

Approx. 33 cu ft (rear seats up)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

4 stars

NHTSA Frontal Impact Passenger:

4 stars

Active Features

Available Anti-lock Braking System (ABS)

AWD Traction:

Standard Symmetrical All-Wheel Drive for enhanced traction and stability.

Passive Features

Airbags:

Driver and front passenger airbags

Seatbelts:

3-point front and rear seatbelts, pre-tensioners for front occupants

Rollover Protection:

Reinforced chassis and body structure.

💡 Technology Features

Infotainment

Audio System:

Factory-installed AM/FM stereo with cassette player, optional CD player.

Speakers:

Typically 4 or 6 speaker configurations.

Driver Assistance

Cruise Control:

Standard on most models.

All Wheel Drive:

The primary technological advantage, offering enhanced stability and traction.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 6 months, whichever comes first.

Engine Oil Filter:

Replace with every oil change.

Air Filter Replacement:

Every 30,000 miles or 2 years.

Spark Plug Replacement:

Every 60,000 miles (Platinum or Iridium plugs recommended).

Timing Belt Replacement:

Crucial: Every 90,000 miles or 7 years. Failure can cause catastrophic engine damage.

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-30 (or 5W-30 in very cold climates)

Coolant Type:

Subaru Genuine Antifreeze/Coolant (Blue) or equivalent ethylene glycol-based coolant (50/50 mix).

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Head Gasket Failure:

A common issue, particularly on EJ25D engines, due to design limitations. Early detection and replacement is critical.

Catalytic Converter:

Can fail over time, leading to reduced performance and emissions issues.

Suspension Wear:

Bushings and struts can wear out, leading to noise and handling issues.

Automatic Transmission Slippage:

Can occur with age and mileage; regular fluid changes are important.

📚 Vehicle History

Brand Heritage

Subaru History:

Founded in 1953, Subaru (Fuji Heavy Industries) has a history rooted in aviation and a unique focus on horizontally opposed engines and All-Wheel Drive technology.

Model Evolution

Legacy Introduction:

The Subaru Legacy was introduced in 1989 as a replacement for the Subaru Leone.

Second Generation:

The second generation (BD/BG/BK) debuted for the 1995 model year, featuring updated styling, a larger chassis, and the introduction of the 2.5L EJ25D engine.

Production

Manufacturing Location:

Gunma Plant, Japan

Production Years For Gen 2:

1995-1999

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Subaru Legacy models (including earlier generations) frequently appeared on Car and Driver's 10Best list for their performance and value.

Ratings

Consumer Reports Reliability:

Generally considered average to good reliability, with specific model years and engines having known issues (e.g., head gaskets).