Subaru Legacy 2000 Workshop Service Manual Repair

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 2000 Codes Chassis Code: BD/BG/BK (4th Generation) 👋 Introduction Market Position Segment: Mid-size Sedan/Wagon, known for AWD capabilities and practicality. Competitive...

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标签: 2000 Car Cars Legacy Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Legacy

Year:

Codes

Chassis Code:

BD/BG/BK (4th Generation)

👋 Introduction

Market Position

Segment:

Mid-size Sedan/Wagon, known for AWD capabilities and practicality.

Competitive Analysis

Competitors 2000:

Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Mazda 626.

Key Features

AWD Standard:

Symmetrical All-Wheel Drive was standard on most Legacy models, a key differentiator.

Engine Options:

Offered with naturally aspirated and turbocharged Boxer engines.

Target Audience

Audience:

Primarily professional technicians, but also suitable for experienced DIY mechanics seeking in-depth repair information.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service Manual / Repair Manual

Page Count

Estimated Page Count:

Approximately 1500-2000+ pages (typical for full workshop manuals)

Manual Type

Type:

Comprehensive Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, and overhaul procedures for all engine variants including EJ251, EJ253 (SOHC) and EJ20 (DOHC Turbo).

Transmission:

In-depth coverage of both 4-speed automatic (4EAT) and 5-speed manual transmissions, including troubleshooting, repair, and overhaul.

Drivetrain:

All-Wheel Drive (AWD) system, including viscous coupling, differentials, drive shafts, and CV joints.

Brakes:

Front and rear brake systems, including disc brake components, ABS (Anti-lock Braking System), and hydraulic circuits.

Suspension:

Front strut suspension, rear multi-link suspension, alignment procedures, and component replacement.

Steering:

Power steering system, steering column, rack and pinion assembly, and related components.

Electrical System:

Comprehensive wiring diagrams, component testing, charging system (alternator, battery), starting system, ignition system, and lighting.

Body And Frame:

Body panel removal and installation, interior trim, glass, doors, hinges, and structural components.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, repair, and refrigerant handling.

Emissions:

Emission control systems, diagnosis of OBD-II codes, and component testing related to emissions.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes (oil, coolant, transmission, brake), filter replacements, spark plug service, belt replacement.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults, fault code interpretation, and symptom-based troubleshooting guides.

Repair:

Step-by-step repair instructions for virtually all mechanical and electrical components, including engine, transmission, brakes, suspension, and body.

Disassembly And Assembly:

Detailed instructions for disassembling and reassembling major vehicle systems and components.

Special Tools:

Identification and usage of Subaru-specific special tools required for certain procedures.

Technical Depth

Depth:

Comprehensive, suitable for professional technicians, covering everything from basic maintenance to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

File Format:

Print Quality

Quality:

High-resolution scans with clear text and diagrams, optimized for digital viewing and printing.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

EJ251 (2.5L SOHC Naturally Aspirated)

Engine Code 2:

EJ253 (2.5L SOHC Naturally Aspirated - Evolution of EJ251)

Engine Code 3:

EJ20G / EJ205 (2.0L DOHC Turbocharged - GT/GT-B models)

Performance 2 5L

Horsepower Ej251 Ej253:

Approx. 165-170 HP @ 5600-6000 RPM

Torque Ej251 Ej253:

Approx. 162-166 lb-ft @ 4000 RPM

Performance 2 0L Turbo

Horsepower Ej205:

Approx. 208 HP @ 5600 RPM (GT/GT-B models)

Torque Ej205:

Approx. 217 lb-ft @ 4000 RPM (GT/GT-B models)

Fuel System

Injection Type:

Multi-point Fuel Injection (MPI)

Fuel Type

Fuel Requirement:

Unleaded gasoline (87 octane recommended for N/A, 91+ for Turbo)

🔧 Transmission

Standard

Type Non Turbo:

5-Speed Manual Transmission

Optional

Type All Models:

4-Speed Automatic Transmission with AWD (4EAT)

Features

AWD System:

Symmetrical All-Wheel Drive with viscous coupling center differential (manual) or electronically controlled AWD (automatic).

📐 Dimensions

Exterior Sedan

Length Sedan:

Approx. 4630 mm (182.3 in)

Exterior Wagon

Length Wagon:

Approx. 4660 mm (183.5 in)

Exterior

Width:

Approx. 1735 mm (68.3 in)

Height:

Approx. 1435 mm (Sedan) / 1485 mm (Wagon)

Weights

Curb Weight Est:

Approx. 1350-1550 kg (2976-3417 lbs) depending on engine and transmission.

Gross Vehicle Weight Rating Est:

Approx. 1800-1950 kg (3968-4300 lbs)

Cargo Wagon

Cargo Volume Seats Up:

Approx. 0.93 m³ (32.8 cu ft)

Cargo Volume Seats Down:

Approx. 1.79 m³ (63.2 cu ft)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4-Star Driver, 4-Star Passenger (for models equipped with airbags)

Active Features

Standard on most models, Anti-lock Braking System.

Passive Features

Airbags:

Driver and front passenger airbags standard.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio System:

Factory standard radio/cassette player with optional CD player. Speaker configurations varied by trim.

Driver Assistance

Cruise Control:

Available as standard or optional depending on trim level.

Comfort Features

Power Windows Locks:

Standard on most trims, with available power mirrors and sunroof.

🔧 Maintenance

Service Intervals Oil

Oil Change Interval:

Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 6 months, whichever comes first (dependent on driving conditions).

Service Intervals Coolant

Coolant Change Interval:

Every 30,000 miles (48,000 km) or 2 years.

Service Intervals Transmission Auto

Automatic Transmission Fluid Change:

Every 30,000 - 60,000 miles (48,000 - 96,000 km), inspect regularly.

Service Intervals Transmission Manual

Manual Transmission Fluid Change:

Every 60,000 miles (96,000 km).

Service Intervals Spark Plugs

Spark Plug Replacement:

Approx. 60,000 miles (96,000 km) for standard spark plugs, potentially shorter for performance variants or iridium plugs.

Fluid Specifications Oil

Engine Oil Type:

SAE 5W-30 or 10W-30 API SJ or higher (check owner's manual for specific viscosity).

Engine Oil Capacity:

Approx. 4.8 US quarts (4.5 Liters) with filter for 2.5L engines.

Fluid Specifications Coolant

Coolant Type:

Subaru Super Coolant (Blue) or equivalent ethylene glycol-based coolant (50/50 mix with distilled water).

Fluid Specifications Transmission Auto

Automatic Transmission Fluid Type:

Subaru ATF-HP or equivalent DEXRON II/III compatible fluid.

Fluid Specifications Transmission Manual

Manual Transmission Fluid Type:

Subaru EXTRA-S Gear Oil (75W-90) or equivalent API GL-5 gear oil.

Known Issues

Head Gaskets:

While not as prevalent as in later generations, some EJ series engines can develop coolant leaks from head gaskets, particularly if overheated or improperly serviced.

Exhaust Leaks:

Cracked exhaust manifolds or leaks at exhaust pipe connections can occur due to heat cycles and vibration.

Cv Boots:

Torn front and rear CV joint boots can lead to grease loss and eventual joint failure, especially common with AWD systems.

Automatic Transmission Slippage:

Older 4EAT transmissions can sometimes develop issues with slippage or harsh shifting if fluid is not maintained or if the valve body has issues.

📚 Vehicle History

Brand Heritage

Subaru Specialty:

Subaru's long-standing reputation for building reliable vehicles with standard All-Wheel Drive, originating from its aircraft manufacturing roots.

Model Evolution

Fourth Generation:

The 2000 model year marks the final year of the fourth generation (BD/BG/BK), introduced in 1993, known for its distinctive 'coupe-like' sedan profile and available turbo models (GT/GT-B).

Production

Assembly Location:

Subaru factories in Japan (e.g., Gunma Prefectural Assembly Plant).

Production Run

Generation Years:

1993-1999 (often referred to as the 1994-1999 model years for the North American market, with 2000 being a carryover year for this generation before the fifth generation arrived in 2000).

🏆 Awards & Recognition

Recognitions

Safety Awards General:

While specific awards for the 2000 model are scarce, the Legacy was generally recognized for its AWD capability and solid build quality in its class.