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Subaru Legacy 2000 2001 2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Years Covered: 2000, 2001, 2002 Codes Chassis Codes: BD, BG, BK, BH, BP, BL (depending on specific generation/body style within the years)...
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Subaru Legacy 2000 2001 2002 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Years Covered:
2000, 2001, 2002
Codes
Chassis Codes:
BD, BG, BK, BH, BP, BL (depending on specific generation/body style within the years)
Engine Codes:
EJ22, EJ251, EJ252, EJ253, EJ25D (Naturally Aspirated), EJ205, EJ208, EJ255, EJ257 (Turbocharged - specific to GT/GT-B/GT-Spec B variants)
👋 Introduction
Market Position
Positioning:
The Subaru Legacy of this era (BE/BH generation) solidified Subaru's reputation for offering capable, all-wheel-drive sedans with a unique blend of comfort, practicality, and accessible performance, particularly appealing to those in inclement weather regions or seeking a durable, capable daily driver.
Competitive Analysis
Competitors:
Competed against established mid-size sedans like the Toyota Camry, Honda Accord, Nissan Altima, Mazda 626/Mazda6, and Ford Fusion. Subaru's AWD was a significant differentiator.
Key Features
Vehicle Features:
Standard All-Wheel Drive (Symmetrical AWD), Boxer Engine layout, comfortable ride, spacious interior for its class, available turbocharged GT models offering enhanced performance.
Manual Value Proposition
Value For Buyers:
An indispensable resource for owners looking to maintain, repair, and diagnose their Subaru Legacy. The comprehensive nature of the manual empowers DIY mechanics and provides crucial information for professional technicians, saving time and money on repairs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Bodywork, Diagnostics, Maintenance
Regional Variations Covered:
Likely covers North American, European, and potentially Japanese market specifications depending on manual origin.
Page Count
Total Pages:
Over 4000
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (EJ series), Fuel System, Ignition System, Exhaust System, Transmission (Automatic & Manual), Drivetrain (AWD System - viscous coupling, differentials)
Chassis:
Suspension (front & rear), Steering System, Brake System (including ABS), Wheel Alignment
Electrical:
Wiring Diagrams, Lighting System, Power Windows, Power Locks, Climate Control, Audio System, Immobilizer System, SRS Airbag System
Body And Trim:
Exterior Body Panels, Interior Trim, Seats, Glass, Doors, Bumpers, HVAC System (Cabin Components)
Procedures Included
Maintenance:
Oil Change, Filter Replacement (Oil, Air, Fuel), Spark Plug Replacement, Coolant Flush, Brake Fluid Flush, Transmission Fluid Change, Belt Replacement (Timing Belt, Serpentine Belt)
Repair:
Engine Rebuild (complete), Cylinder Head Removal/Installation, Piston/Connecting Rod Replacement, Crankshaft Service, Transmission Overhaul (AT/MT), Differential Service, Suspension Component Replacement, Brake Caliper Rebuild/Replacement, Steering Rack Repair/Replacement, Electrical Component Diagnosis and Replacement
Diagnostics:
OBD-II Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting Guides, Circuit Testing Procedures, Component Testing
Installation:
Accessory Installation (e.g., tow hitches, roof racks - if covered), Component Replacement Procedures
Technical Depth
Depth:
Comprehensive: Covers everything from basic preventative maintenance and routine servicing to full engine and transmission rebuilds, in-depth electrical diagnostics, and bodywork repair.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF due to its nature as a workshop manual, allowing quick access to specific topics.
Print Quality
Quality:
High-resolution scans suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Boxer-4 (Subaru EJ Series)
Displacement Common:
2.5 Liters (2498 cc)
Bore X Stroke Common:
99.5 mm x 80.0 mm
Compression Ratio Common:
9.7:1 (EJ253)
Performance
Horsepower Common:
Approx. 165-170 hp @ 5600-6000 RPM (EJ251/EJ253)
Torque Common:
Approx. 162-166 lb-ft @ 4000 RPM (EJ251/EJ253)
Turbocharged Engines Available:
Yes (GT models - e.g., EJ205, EJ255, EJ257)
Turbocharged Horsepower Typical:
Approx. 210-227 hp (EJ205/EJ255)
Turbocharged Torque Typical:
Approx. 230-240 lb-ft (EJ205/EJ255)
Fuel System
Injection Type:
Multi-Point Fuel Injection (MPI)
Fuel Type Recommended:
87 Octane Unleaded (Naturally Aspirated), 91 Octane Unleaded (Turbocharged)
Engine Maintenance
Timing Belt Replacement Interval:
Every 105,000 miles or 105 months (crucial for EJ series engines)
Spark Plug Type Typical:
Iridium (NGK)
🔧 Transmission
Standard
Type Common:
4-Speed Automatic (4EAT)
Optional
Type Optional:
5-Speed Manual Transmission
Features
Drivetrain Layout:
Symmetrical All-Wheel Drive (Standard on most trims)
Automatic Transmission Features:
Available viscous coupling limited-slip center differential in some AWD configurations.
Maintenance
Automatic Transmission Fluid Type Typical:
Subaru ATF HP or equivalent (refer to manual for exact specification and capacity)
Manual Transmission Fluid Type Typical:
GL-5 Gear Oil (refer to manual for viscosity and capacity, e.g., 75W-90)
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.0 inches (2642 mm)
Length:
Approx. 187.2 inches (4755 mm)
Width:
Approx. 68.1 inches (1730 mm)
Height:
Approx. 56.1 inches (1425 mm)
Weights
Curb Weight Typical:
Approx. 3200-3500 lbs (1450-1590 kg)
Gross Vehicle Weight Rating Typical:
Approx. 4500-4700 lbs (2040-2130 kg)
Wheel Specifications
Bolt Pattern:
5 x 100 mm
Lug Nut Torque Spec:
80-96 lb-ft (108-130 Nm)
Wheel Size Typical:
15x6.0, 16x6.5, 17x7.0 inches
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (for comparable model years, specific ratings may vary)
NHTSA Front Impact Passenger:
Good (for comparable model years, specific ratings may vary)
IIHS Side Impact:
Acceptable/Good (for comparable model years, specific ratings may vary)
Active Features
ABS:
Standard on most trims
Traction Control:
Available on select models/trims
Passive Features
Airbags:
Driver and Front Passenger Airbags standard. Side airbags available on higher trims or later models.
Seatbelts:
Front 3-point pretensioner seatbelts, Rear 3-point seatbelts
💡 Technology Features
Infotainment
Audio System Features:
Factory-installed AM/FM/CD player, optional premium sound systems, steering wheel audio controls (on some trims).
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Auxiliary Input:
Not standard; aftermarket solutions likely required for modern device connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe duty), or 7,500 miles or 12 months (normal duty). Refer to manual for exact specification.
Engine Air Filter Replacement Interval:
Every 15,000 miles or 12 months, or more frequently in dusty conditions.
Cabin Air Filter Replacement Interval:
Every 15,000 miles or 12 months (if equipped).
Coolant Replacement Interval:
Initial flush at 60,000 miles or 5 years, then every 30,000 miles or 3 years thereafter (Subaru Super Coolant recommended).
Fluid Specifications
Engine Oil Capacity W Filter:
Approx. 4.5 US quarts (4.3 Liters) for 2.5L engine (check manual for exact capacity).
Engine Oil Viscosity Typical:
5W-30 (API SG or higher)
Coolant Type Specification:
Subaru Super Coolant (Blue) or equivalent ethylene glycol-based coolant with deionized water (50/50 mix).
Known Issues
Head Gaskets:
While not as prevalent as in earlier EJ engines, head gasket leaks can occur. The manual will detail inspection and replacement procedures.
Oil Leaks:
Leaking valve cover gaskets, oil pan gaskets, and front/rear main seals are common as the vehicle ages. Manual provides torque specs and seal replacement guides.
Automatic Transmission Behavior:
Occasional harsh shifting or slipping can occur; the manual covers diagnostic procedures and fluid condition checks.
Cv Axle Boots:
Torn CV axle boots are a common wear item, especially in vehicles with high mileage or driven in harsh conditions. Manual details replacement.
📚 Vehicle History
Brand Heritage
Subaru Heritage:
Subaru, a division of Fuji Heavy Industries, has a long history of innovation, particularly with its horizontally opposed Boxer engines and its commitment to All-Wheel Drive technology, stemming from its aerospace origins.
Model Evolution
Legacy Genesis:
The Subaru Legacy was introduced globally in 1989 as a replacement for the Subaru Leone. The 2000-2002 models represent the second generation (BD/BG/BK platform for sedans/wagons and the BH platform for wagons, often referred to as the 'second generation facelift' or early third generation depending on classification) which debuted in 1993 and received a significant update for the 1997-1999 model years, with the 2000-2002 models continuing this lineage.
Generation For 2000 2002:
These models are typically categorized as the late second generation or the earliest iteration of the third generation (BP/BL platform started with the 2005 model year in North America, so 2000-2002 are indeed the latter part of the second generation). This period saw design refinements and updates to engine technology.
Production
Manufacturing Locations:
Primarily manufactured in Japan (e.g., Gunma Plant) and also assembled in other regions for specific markets.
🏆 Awards & Recognition
Recognitions
Car And Driver Awards:
Subaru Legacy models, particularly the GT variants, have historically been recognized by publications like Car and Driver for their performance and value.
Safety Awards:
Likely received good safety ratings from NHTSA and IIHS for its class and era, contributing to Subaru's reputation for safety.
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