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Subaru Legacy 1995 Workshop Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1995 Codes Platform Code: BD/BG/BK Chassis Code: BD (Sedan), BG (Wagon) 👋 Introduction Market Position Segment: Mid-size sedan and wagon, known...
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Subaru Legacy 1995 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
1995
Codes
Platform Code:
BD/BG/BK
Chassis Code:
BD (Sedan), BG (Wagon)
👋 Introduction
Market Position
Segment:
Mid-size sedan and wagon, known for its standard All-Wheel Drive (AWD) system and practicality.
Competitive Analysis
Key Competitors 1995:
Toyota Camry, Honda Accord, Mazda 626, Ford Mondeo/Contour, Nissan Altima.
Key Features
Standard AWD:
Subaru's signature Symmetrical All-Wheel Drive was standard across most trims, a significant differentiator in its class.
Engine Options:
Offered with reliable and relatively peppy horizontally-opposed (boxer) engines.
Body Styles:
Available as a 4-door Sedan and a 5-door Station Wagon.
Target Audience:
Families, individuals seeking secure and capable all-weather transportation, outdoor enthusiasts.
📋 Manual Details
Coverage Areas
General Coverage:
Complete Factory Service Repair Manual
Specific Systems:
Engine, Drivetrain, Suspension, Steering, Brakes, Electrical, HVAC, Body, Emissions
Page Count
Estimated Pages:
Hundreds (exact count not specified, but comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, torque specifications, timing belt replacement, cylinder head service, piston and connecting rod service, crankshaft and bearing service.
Engine Management:
Fuel injection system (EFI), ignition system, emissions control systems (catalytic converter, EGR), sensor diagnostics (MAP, TPS, O2, Crankshaft Position), ECU troubleshooting.
Transmission AWD:
Manual and Automatic transmission overhauls, clutch service, driveshaft and differential maintenance, All-Wheel Drive (AWD) system component service.
Suspension Steering:
Front and rear suspension component replacement (struts, shocks, control arms, bushings), wheel bearing service, power steering system diagnosis and repair, steering rack and linkage service.
Braking System:
Front and rear brake system service (pads, rotors, calipers), brake fluid bleeding, parking brake adjustment, ABS system diagnosis and component replacement.
Electrical System:
Wiring diagrams, fuse and relay identification, lighting system service, starting and charging system diagnosis, power accessory troubleshooting (windows, locks, mirrors), instrument cluster repair.
Climate Control:
HVAC system diagnosis, A/C refrigerant service, heater core replacement, blower motor and control panel service.
Body Chassis:
Body panel alignment, interior trim removal and installation, door and window hardware service, bumper replacement, frame and structural component inspection.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, tune-up procedures.
Troubleshooting:
Diagnostic flowcharts for common symptoms, fault code interpretation, systematic problem-solving for engine, transmission, and electrical issues.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation across all major vehicle systems.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth Level:
Comprehensive factory-level technical information suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Scope:
Includes detailed diagnostic procedures and specifications for identifying and rectifying complex issues.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printable:
Yes, designed for full or partial printing.
Binding Type
Digital Binding:
N/A (downloadable)
Paper Type
Digital Paper Emulation:
N/A (digital format)
Searchability
Text Search:
Likely searchable text within the PDF for quick information retrieval.
⚙️ Engine Specifications
Primary Engine 1
Engine Code:
EJ22
Displacement:
2.2 Liters (2212 cc)
Configuration:
Naturally Aspirated, Horizontally-Opposed 4-Cylinder (Boxer)
Valvetrain:
SOHC (Single Overhead Camshaft), 16 valves
Horsepower Hp:
130 hp @ 5600 RPM
Torque Lb-Ft:
137 lb-ft @ 4400 RPM
Fuel System:
Multi-point Electronic Fuel Injection (EFI)
Cooling System:
Liquid-cooled
Secondary Engine 1
Engine Code:
EJ25D
Displacement:
2.5 Liters (2457 cc)
Configuration:
Naturally Aspirated, Horizontally-Opposed 4-Cylinder (Boxer)
Valvetrain:
DOHC (Double Overhead Camshaft), 16 valves
Horsepower Hp:
165 hp @ 5600 RPM
Torque Lb-Ft:
170 lb-ft @ 4000 RPM
Fuel System:
Multi-point Electronic Fuel Injection (EFI)
Known Issue Headgasket:
Early EJ25D engines (including some 1995 models) were prone to premature head gasket failure due to design limitations. The manual will detail inspection and replacement procedures, including updated parts if available.
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
4-Speed Automatic Transmission
Features
Drivetrain:
Symmetrical All-Wheel Drive (AWD) standard on most trims
Automatic AWD Coupling:
Viscous coupling center differential in automatic transmissions.
Manual AWD Coupling:
Viscous coupling center differential in manual transmissions.
Fluid Specifications
Automatic Transmission Fluid:
Subaru ATF-HP or equivalent (refer to manual for exact spec and capacity, typically around 3-4 quarts for change)
Manual Transmission Fluid:
API GL-5, SAE 75W-90 gear oil (refer to manual for exact spec and capacity, typically around 2.5 quarts)
Rear Differential Fluid:
API GL-5, SAE 75W-90 gear oil (refer to manual for exact spec and capacity, typically around 1 quart)
📐 Dimensions
Exterior Sedan
Length:
Approx. 4,630 mm (182.3 in)
Width:
Approx. 1,700 mm (66.9 in)
Height:
Approx. 1,400 mm (55.1 in)
Exterior Wagon
Length:
Approx. 4,550 mm (179.1 in)
Width:
Approx. 1,700 mm (66.9 in)
Height:
Approx. 1,470 mm (57.9 in)
Wheelbase
Wheelbase:
Approx. 2,620 mm (103.1 in)
Weights
Curb Weight Sedan Auto:
Approx. 1,375 kg (3,031 lbs)
Curb Weight Wagon Auto:
Approx. 1,440 kg (3,175 lbs)
Wheel Bolt Pattern:
5x100 mm
Wheel Size Standard:
15 inches
Tire Size Standard:
195/60R15 (common fitment, confirm specific trim)
🛡️ Safety Features
Ratings
NHTSA Ratings:
NCAP ratings for this era are limited and often not directly comparable to modern standards. The manual will not contain specific NHTSA or IIHS ratings, but will cover safety system components.
Active Features
ABS:
Anti-lock Braking System (ABS) available on some trims/models. Manual covers diagnosis and repair.
AWD Traction:
Standard Symmetrical AWD contributes significantly to vehicle stability and traction in various conditions.
Passive Features
Airbags:
Driver and passenger front airbags (standard on most models). Manual covers SRS system components and precautions.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants. Manual covers seatbelt system maintenance.
Crumple Zones:
Designed with energy-absorbing front and rear crumple zones for impact protection.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player, often with 4 speakers. Optional CD player available on higher trims. Manual covers basic system removal and installation.
Climate Control Interface:
Manual or automatic climate control depending on trim level. Manual provides component location and diagnostic procedures.
Driver Assistance
Cruise Control:
Standard or optional depending on trim. Manual covers system components and troubleshooting.
Keyless Entry:
Available on some higher trims. Manual may cover receiver and fob function if applicable.
Connectivity
Wired Connections:
No advanced connectivity like Bluetooth or USB in this era. Focus is on essential vehicle operation and comfort systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 to 7,500 miles or 6 months, whichever comes first (refer to manual for specific recommendation based on driving conditions).
Timing Belt Replacement:
Crucial for EJ series engines. Recommended interval is typically around 60,000 to 90,000 miles. Failure can cause catastrophic engine damage. The manual provides detailed replacement instructions.
Coolant Flush:
Recommended every 24,000 to 30,000 miles or 24 months. Use Subaru-specified coolant.
Transmission Fluid Change:
Automatic: 30,000 miles. Manual: 60,000 miles (check manual for exact intervals).
Fluid Specifications
Engine Oil:
API SG or SH, SAE 5W-30 is generally recommended for most climates. Refer to the manual for specific viscosity based on temperature ranges. Capacity approximately 4.5 quarts with filter.
Coolant:
Subaru Genuine Coolant (blue color) or equivalent silicate-free, long-life coolant. Mixture of 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification). Always use fresh, sealed fluid.
Known Issues
Head Gaskets Ej25D:
As mentioned, EJ25D engines are prone to head gasket failure. The manual is essential for diagnosing and repairing this common issue.
Valve Cover Gaskets:
Can develop oil leaks over time due to aging rubber seals. The manual provides procedures for replacement.
Suspension Bushings:
Rubber bushings in control arms and sway bars can wear out, leading to clunking noises and degraded handling. Manual details replacement.
Cv Axle Boots:
Torn CV axle boots are common, allowing grease to escape and dirt to enter, leading to premature CV joint failure. Manual covers replacement.
Radiator Leaks:
Plastic end tanks on the radiator can become brittle and leak with age. Manual provides replacement instructions.
📚 Vehicle History
Brand Heritage
Subaru Dna:
Subaru, established in 1953, has a strong heritage in aviation engineering, which influences its distinctive boxer engines and robust All-Wheel Drive systems.
Model Evolution
First Generation:
The first generation Subaru Legacy was introduced in 1989. The 1995 model year represents the later phase of the second generation (BD/BG/BK, 1993-1999).
Second Generation Updates:
The second generation saw styling updates, improved aerodynamics, and refined interior amenities compared to the first generation.
Production
Manufacturing Location:
Primarily manufactured in Japan (Gunma Plant).
Sales Positioning:
Positioned as a more sensible and practical alternative to luxury sedans, with a focus on safety and all-weather capability.
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
The 1995 Legacy generally received positive reviews for its standard AWD, comfortable ride, and practical interior, although engine power was often cited as adequate rather than spirited.
AWD System Reputation:
Subaru's AWD system consistently earned praise for its effectiveness in inclement weather.
Ratings
Reliability Perception:
Generally considered reliable, though the EJ25D head gasket issue is a notable exception that requires attention.
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