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SUBARU LEGACY OUTBACK GEN 4 Full Service & Repair Manual 2008-2009

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Outback Generation: 4th Generation (BP/BL) Model Years Covered: 2008-2009 👋 Introduction Market Position Segment: Mid-size Crossover/Wagon Target Audience: DIY enthusiasts, independent repair...
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SUBARU LEGACY OUTBACK GEN 4 Full Service & Repair Manual 2008-2009
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy Outback
Generation:
4th Generation (BP/BL)
Model Years Covered:
2008-2009
👋 Introduction
Market Position
Segment:
Mid-size Crossover/Wagon
Target Audience:
DIY enthusiasts, independent repair shops, professional technicians.
Competitive Analysis
Key Competitors:
Toyota RAV4, Honda CR-V, Ford Escape, Mazda CX-7.
Unique Selling Points:
Subaru's Symmetrical All-Wheel Drive, horizontally-opposed 'Boxer' engines, and reputation for reliability and off-road capability within its class.
Key Features
Vehicle Focus:
Adventure-oriented wagon with SUV-like ground clearance and capability.
Manual Value Proposition:
Empowers owners and technicians with factory-level repair and maintenance knowledge, reducing reliance on dealerships and costly labor.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Factory Service Repair Workshop Manual
Page Count
Estimated Pages:
Over 2000 pages (typical for this era's comprehensive manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul for 2.5L (EJ253) and 3.0L (EZ30D) Boxer engines, including timing belt replacement, cylinder head service, lubrication system.
Transmission:
Service and repair for 4-speed automatic (4EAT) and 5-speed manual (TZ1A) transmissions, including fluid changes, clutch replacement, torque converter service, differential maintenance.
Drivetrain:
Front and rear axles, driveshafts, CV joints, propeller shafts, viscous coupling center differential, rear differential.
Suspension:
Front and rear suspension components, struts, springs, control arms, sway bars, alignment specifications.
Brakes:
Hydraulic system, ABS, EBD, brake pads, rotors, calipers, master cylinder, parking brake, brake bleeding procedures.
Steering:
Power steering system, rack and pinion, steering column, wheel alignment.
Electrical:
Battery, charging system, starter, ignition system, lighting, body control modules, instrument cluster, wiring diagrams, fuses, relays.
HVAC:
Heating, ventilation, and air conditioning system, refrigerant charging, component testing, blower motor, evaporator, condenser.
Body:
Exterior body panels, doors, hood, tailgate, bumpers, interior trim, glass, seals, bodywork repair, corrosion protection.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, brake inspections.
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, starting problems, using diagnostic trouble codes (DTCs).
Repair:
Step-by-step instructions for component replacement and repair across all major systems, from minor adjustments to major overhauls.
Diagnostics:
Detailed diagnostic flowcharts, electrical circuit analysis, use of scan tools and multimeters.
Specifications:
Torque specifications, clearances, fluid capacities, electrical values, engine data.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, advanced diagnostics, and body repair.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Searchability:
Searchable text for easy information retrieval.
Printable:
Printable pages for workshop use.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
EJ253
Engine 1 Type:
2.5L SOHC Naturally Aspirated Flat-4 Boxer
Engine 1 Displacement:
2457 cc
Engine 1 Horsepower:
170 hp @ 6000 rpm
Engine 1 Torque:
170 lb-ft @ 4400 rpm
Optional Engine
Engine 2 Code:
EZ30D
Engine 2 Type:
3.0L DOHC Naturally Aspirated Flat-6 Boxer
Engine 2 Displacement:
2999 cc
Engine 2 Horsepower:
245 hp @ 6600 rpm
Engine 2 Torque:
217 lb-ft @ 4200 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded (91 Octane recommended for 3.0L for optimal performance)
Timing System
Timing Belt Replacement Interval:
105,000 miles or 7 years (whichever comes first) - Critical maintenance item.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (TZ1A)
Optional
Optional Transmission:
4-speed Automatic Transmission (4EAT)
Features
Drivetrain Layout:
Symmetrical All-Wheel Drive (AWD) standard on all models.
Fluid Specs
Manual Transmission Fluid:
API GL-5, SAE 75W-90 (Subaru Extra-S or equivalent)
Automatic Transmission Fluid:
Subaru ATF-HP (highly recommended) or Dexron III/Mercon compatible fluid. Capacity: ~8-10 quarts for refill, ~13 quarts for complete overhaul.
📐 Dimensions
Exterior
Wheelbase:
104.0 inches
Length:
187.4 inches
Width:
70.1 inches
Height:
63.0 inches
Ground Clearance:
8.1 inches
Cargo
Cargo Volume Behind Rear Seats:
32.1 cubic feet
Cargo Volume With Rear Seats Folded:
68.4 cubic feet
Weights
Curb Weight Approx:
3300 - 3500 lbs (depending on engine and options)
🛡️ Safety Features
Ratings
IIHS Front Crash Rating:
Good (2008-2009 models generally performed well in IIHS tests)
NHTSA Front Side Impact Rating:
5-Star (for driver and front passenger)
Active Features
Active Safety Systems:
Standard Symmetrical All-Wheel Drive, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA).
Passive Features
Passive Safety Features:
Front airbags, front side-impact airbags, side-curtain airbags (optional or standard depending on trim), active front head restraints.
💡 Technology Features
Infotainment
Infotainment System:
Base models featured a standard AM/FM/CD player with 4 or 6 speakers. Optional premium audio systems included a subwoofer and amplifier. Higher trims offered an in-dash CD changer and optional navigation system.
Driver Assistance
Driver Assistance Features:
Standard Symmetrical AWD. Available features included Vehicle Dynamics Control (VDC) and traction control.
Connectivity
Connectivity Options:
Auxiliary audio input jack was common. Bluetooth hands-free calling was an option on higher trims or via aftermarket integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe driving conditions) / 7,500 miles or 12 months (normal driving conditions) - Consult manual for specific recommendations based on oil type.
Engine Air Filter Replacement:
Every 15,000 miles or 12 months.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement Ej253:
Iridium type: 105,000 miles.
Spark Plug Replacement Ez30D:
Iridium type: 105,000 miles.
Fluid Specifications
Engine Oil Type:
0W-20 synthetic or 5W-30 synthetic (refer to owner's manual for exact specification based on climate and engine variant).
Engine Oil Capacity Ej253:
4.8 US quarts (with filter)
Engine Oil Capacity Ez30D:
6.9 US quarts (with filter)
Coolant Type:
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant.
Coolant Capacity:
Approximately 8.3 quarts (2.5L) or 8.5 quarts (3.0L) - consult manual for exact capacity.
Known Issues
Head Gaskets:
While less prevalent in the EJ253 than earlier generations, head gasket leaks can still occur, especially with overheating. The EZ30D is generally more robust in this regard.
Oil Leaks:
Rear main crankshaft seal and valve cover gaskets can develop leaks over time.
Suspension Wear:
Sway bar end links and bushings can wear out, leading to clunking noises. Struts may also require replacement at higher mileage.
Catalytic Converter:
Can become clogged over time, affecting performance and emissions.
Automatic Transmission:
The 4EAT is generally reliable but requires regular fluid changes to maintain longevity.
📚 Vehicle History
Brand Heritage
Subaru Heritage:
Founded in 1953, Subaru (a division of Fuji Heavy Industries, now Subaru Corporation) is known for its horizontally-opposed Boxer engines and standard Symmetrical All-Wheel Drive systems, originating from their aviation roots.
Model Evolution
Legacy Outback Origin:
The Outback originated as a trim level of the Subaru Legacy sedan and wagon, introduced in 1995 as the 'Legacy Outback Sport'. It gained increased ride height and rugged body cladding, effectively creating the 'crossover' segment before the term was widely adopted.
Gen 4 Context:
The 4th generation (BP/BL) Legacy Outback, launched for the 2005 model year, continued this formula with a more refined chassis, updated styling, and the introduction of the larger 3.0L H6 engine option. The 2008-2009 models represent the facelifted versions of this generation, featuring revised styling and updated features.
Production
Manufacturing Location:
Gunma Plant, Japan
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
Subaru models, including the Outback, have frequently been recognized for their safety and capability by automotive publications. Specific awards for the 2008-2009 model year would vary by publication but generally highlight AWD performance and practicality.
Ratings
IIHS Top Safety Pick:
The Outback lineage typically achieved good safety ratings, often earning 'Top Safety Pick' designations from the IIHS in its respective model years.
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