Subaru Legacy Outback Part Manual 2005

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Outback Year: 2005 Market: North America (implied) Codes Chassis Code: BP (Station Wagon/Outback) 👋 Introduction Market Position Segment: Mid-size Crossover SUV /...

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Legacy Outback

Year:

Market:

North America (implied)

Codes

Chassis Code:

BP (Station Wagon/Outback)

👋 Introduction

Market Position

Segment:

Mid-size Crossover SUV / Station Wagon

Unique Selling Proposition:

Symmetrical All-Wheel Drive (AWD) as standard, robust build, wagon practicality with SUV-like ground clearance

Competitive Analysis

Key Competitors:

Toyota RAV4, Honda CR-V, Ford Escape, Nissan Xterra, Mazda CX-5 (early models)

Key Features

Powertrain Philosophy:

Horizontally opposed 'Boxer' engines for lower center of gravity and improved handling

Drivetrain Advantage:

Subaru's renowned Symmetrical All-Wheel Drive system provides superior traction and stability in various weather conditions.

Build Quality:

Generally praised for solid construction and durability

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Manual / Parts Manual

Language:

English

Format:

Software Database Download

Page Count

Estimated Pages:

1500+

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Ignition System, Exhaust System, Transmission (Automatic & Manual), Drivetrain (AWD System)

Chassis:

Suspension (Front & Rear), Steering System, Brake System (Front & Rear), Wheels & Tires

Body:

Exterior Body Panels, Doors, Hood, Trunk, Glass, Interior Trim, Seating

Electrical:

Lighting System, Instrumentation, Audio System, Climate Control System, Power Accessories, SRS (Airbag) System, Engine Control Module (ECM) & Related Sensors, Transmission Control Module (TCM)

Procedures Included

Routine Maintenance:

Oil Changes, Filter Replacements, Fluid Checks & Replacements, Spark Plug Replacement, Belt Inspection & Replacement

Diagnostic & Repair:

Troubleshooting Fault Codes, Engine Overhaul, Transmission Repair, Suspension Component Replacement, Brake System Overhaul, Electrical Component Diagnosis & Replacement, HVAC System Repair

Component Installation:

Engine & Transmission Removal/Installation, Suspension & Steering Component Installation, Body Panel Replacement, Interior Trim Installation

Technical Depth

Diagnostic Tools:

OBD-II Scanner Usage, Subaru Select Monitor (SSM) Procedures (if applicable to software)

Torque Specifications:

Detailed torque values for all critical fasteners

Wiring Diagrams:

Comprehensive electrical wiring schematics for all systems

Exploded Views:

Detailed diagrams showing component relationships and part identification

📊 Manual Specifications

File Format

File Type:

Database Software (likely .exe or installer for proprietary software)

Searchable:

Yes (via software interface)

Printable:

Yes (likely, with printing capabilities within the software)

Platform Compatibility:

Windows OS (typical for this era of software)

Print Quality

Image Resolution:

High-resolution diagrams and illustrations

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

EJ253

Configuration:

2.5L Flat-4 (Boxer)

Displacement:

2457 cc (2.5 Liters)

Horsepower Hp:

165 hp @ 5600 rpm

Torque Lb Ft:

166 lb-ft @ 4000 rpm

Compression Ratio:

9.7:1

Performance

Top Speed Mph:

Approx. 115 mph (electronically limited)

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Recommended Octane:

87 AKI (Octane rating may vary by region, consult owners manual)

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic Transmission (4EAT)

Optional

Transmission Type:

5-Speed Manual Transmission

Features

AWD System:

Symmetrical All-Wheel Drive (standard on all trims)

Automatic Transmission Modes:

Includes 'Snow' and 'Power' modes for adaptive driving

📐 Dimensions

Exterior

Length In:

187.4

Width In:

Height In:

Wheelbase In:

104.0

Ground Clearance In:

Cargo

Cargo Volume Cu Ft:

32.4 (behind rear seats)

Weights

Curb Weight Lbs:

3320 - 3475 (depending on trim and transmission)

Towing Capacity Lbs:

2000 (with optional trailer hitch)

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

5-Star Driver, 4-Star Passenger

NHTSA Side Crash Test:

5-Star Front, 5-Star Rear

IIHS Front Offset Test:

IIHS Side Impact Test:

Active Features

Standard Anti-lock Braking System

Electronic Brake-force Distribution

Traction Control:

Standard Traction Control System (TCS)

Passive Features

Airbags:

Front Dual-Stage Airbags, Front Side-Impact Airbags, Side Curtain Airbags (may vary by trim)

Seatbelts:

3-Point Height-Adjustable Front Seatbelts with Pre-tensioners and Load Limiters

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player, with optional premium audio systems available (e.g., Rockford Fosgate).

Climate Control:

Manual or automatic climate control systems with cabin air filtration.

Driver Assistance

Cruise Control:

Standard electronic cruise control.

Tire Pressure Monitoring:

Optional Tire Pressure Monitoring System (TPMS) may be present.

Connectivity

Auxiliary Input:

May include an auxiliary audio input jack on some models/trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 3.75 months (severe driving) or 7,500 miles or 7.5 months (normal driving) - consult manual for specific conditions.

Air Filter Replacement:

Every 15,000 miles or 15 months

Cabin Air Filter Replacement:

Every 15,000 miles or 15 months

Spark Plug Replacement:

Every 60,000 miles (NGK Iridium recommended)

Transmission Fluid Change:

Every 30,000 miles (automatic transmission, severe duty) or 45,000 miles (normal duty). Manual transmission fluid inspection every 30,000 miles.

Fluid Specifications

Engine Oil Type:

SAE 0W-20 or 5W-30 (API Service SG, SH, SJ, SL or SM)

Engine Oil Capacity Quarts:

4.8 US quarts (with filter)

Coolant Type:

Subaru Genuine Super Coolant (Blue) or equivalent silicate-free, long-life coolant

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

Subaru Genuine Power Steering Fluid or Dexron III/Mercon ATF

Automatic Transmission Fluid Type:

Subaru Genuine ATF-HP

Manual Transmission Fluid Type:

Subaru Genuine Manual Transmission Fluid or equivalent API GL-4 SAE 75W-90

Known Issues

Head Gaskets:

While less prevalent than on earlier EJ25 engines, head gasket leaks can still occur. Early detection and proper repair are crucial.

Catalytic Converter:

Can become clogged over time, especially with oil consumption or misfires. Check for exhaust restrictions and engine codes.

Cv Axles:

Protective boots can tear, leading to CV joint wear and failure. Inspect regularly.

Suspension Components:

Struts, bushings, and ball joints can wear with mileage, leading to noise and handling degradation. The manual provides detailed inspection procedures.

Rear Wheel Bearings:

Can develop noise or play, often requiring replacement.

📚 Vehicle History

Brand Heritage

Founding:

Founded in 1953, Subaru is the automotive division of Subaru Corporation (formerly Fuji Heavy Industries).

Specialization:

Known for its pioneering use of the Boxer engine and Symmetrical All-Wheel Drive system.

Model Evolution

Introduction:

The Outback was originally introduced as a sub-model of the Subaru Legacy in 1995 (as the 'Legacy Outback'). It became a distinct model line in 2005.

Generation 2005:

The 2005 model year marks the beginning of the third generation (BP chassis) for the Outback, clearly separating it from the Legacy sedan and wagon.

Production

Manufacturing Plant:

Gunma Manufacturing Plant, Japan

Production Years Generation:

2005-2009 (Third Generation)

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

Subaru vehicles, including the Outback, consistently received good safety ratings from the IIHS.

Car And Driver Editors Choice:

The Outback has often been recognized by automotive publications for its versatility and capability.

Ratings

Consumer Reports Reliability:

Reliability ratings for this generation were generally average to above average.