2002 Subaru Legacy Outback Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Outback Year: 2002 Codes Chassis Code: BE/BH (Global) Platform: Subaru G Platform 👋 Introduction Market Position Segment: Compact Crossover SUV / Station...

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标签: 2002 Car Cars Legacy Outback Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Legacy Outback

Year:

Codes

Chassis Code:

BE/BH (Global)

Platform:

Subaru G Platform

👋 Introduction

Market Position

Segment:

Compact Crossover SUV / Station Wagon

Niche:

All-wheel drive as standard, practicality, go-anywhere capability

Competitive Analysis

Key Competitors:

Toyota RAV4, Honda CR-V, Ford Escape, Nissan Xterra

Key Features

Standard AWD:

Subaru's Symmetrical All-Wheel Drive system standard on all trims

Ground Clearance:

Enhanced ground clearance for off-road capability

Horizontally Opposed Engine:

Subaru Boxer engine for a lower center of gravity

Versatility:

Spacious interior and cargo area, roof rails

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service, repair, and maintenance

Secondary Coverage:

Diagnostic procedures, electrical schematics, specifications

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system

Drivetrain:

All-Wheel Drive (AWD) system, differentials (front, center, rear), driveshafts, CV joints

Transmission:

Automatic Transmission (4EAT/4AT), Manual Transmission (5MT)

Chassis:

Suspension (front strut, rear multi-link), steering system, braking system (ABS, front ventilated discs, rear solid discs)

Electrical:

Engine Control Module (ECM), Body Control Module (BCM), lighting, instruments, power accessories, audio system, HVAC controls, airbags (SRS)

Body:

Exterior body panels, interior trim, doors, windows, seats, roof (including sunroof if equipped)

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical circuit tracing

Repair:

Engine component replacement (pistons, rings, valves), transmission overhaul, brake component replacement, suspension part replacement, radiator/AC condenser replacement

Installation:

Component installation and removal for all major systems

Specifications:

Torque values, clearances, fluid capacities, diagnostic parameters

Technical Depth

Depth:

Full factory-level diagnostic and repair procedures

Diagnostic Tools:

Information on using Subaru Select Monitor (SSM) or equivalent OBD-II scanners

Wiring Diagrams:

Detailed electrical wiring diagrams for all systems

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable for quick information retrieval

Print Quality

Quality:

High-resolution, suitable for printing

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

EJ251 (Naturally Aspirated)

Engine Type:

2.5L Flat-4 (Boxer)

Displacement:

2457 cc (2.5 Liters)

Valvetrain:

SOHC (Single Overhead Camshaft), 16 valves

Performance

Horsepower:

165 hp @ 5600 rpm

Torque:

166 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Engine Notes

Head Gasket Concern:

Known tendency for coolant leaks from head gaskets on some EJ engines of this era; manual covers inspection and replacement.

🔧 Transmission

Standard

Standard Transmission:

4-speed Automatic Transmission (4EAT/4AT)

Optional

Optional Transmission:

5-speed Manual Transmission (5MT)

Features

AWD System:

Subaru Symmetrical All-Wheel Drive (Active AWD for automatic, Viscous coupling center differential for manual)

Automatic Mode:

Driver-selectable modes (Power/Hold) on 4EAT

Fluid Specs

Automatic Transmission Fluid:

Subaru ATF HP (or Dexron III compatible)

Manual Transmission Fluid:

Gear Oil API GL-5, SAE 75W-90

📐 Dimensions

Exterior

Length:

4630 mm (182.3 in)

Width:

1770 mm (69.7 in)

Height:

1640 mm (64.6 in)

Wheelbase:

2630 mm (103.5 in)

Ground Clearance:

200 mm (7.9 in)

Cargo

Cargo Volume Rear Seats Up:

Approx. 73.2 cu ft (with rear seats folded)

Weights

Curb Weight Est:

1475 - 1565 kg (3250 - 3450 lbs)

Towing Capacity:

2000 lbs (When Properly Equipped)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

5 Stars

NHTSA Frontal Passenger:

5 Stars

IIHS Frontal Offset:

Active Features

Anti-lock Braking System standard

Traction Control:

Available (check specific trim)

Passive Features

Airbags:

Dual front airbags, available side airbags (check specific trim)

Seatbelts:

Front pretensioners with force limiters

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, optional cassette, and premium audio system available on higher trims.

Display:

Basic digital clock and radio display.

Driver Assistance

Cruise Control:

Standard cruise control

Automatic Headlights:

Available on higher trims

Connectivity

Aux Input:

Not typically standard; aftermarket solutions common.

Climate Control

HVAC:

Manual or automatic climate control depending on trim.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 6 months (severe driving), 7,500 miles or 6 months (normal driving)

Air Filter Replacement:

Every 15,000 miles or 12 months

Spark Plug Replacement:

Every 60,000 miles (iridium/platinum)

Timing Belt Replacement:

Every 105,000 miles or 105 months (critical for EJ engines)

Fluid Specifications

Engine Oil Capacity:

4.5 US quarts (4.3 L) with filter (5W-30 or 10W-30)

Coolant Capacity:

7.2 US quarts (6.8 L) (Subaru Super Coolant blue)

Brake Fluid Type:

DOT 3

Known Issues

Head Gaskets:

Common failure point, often requiring replacement due to coolant leaks. Manual details diagnostic procedures.

Automatic Transmission Shifts:

Some reports of rough shifting; fluid changes and solenoid checks covered in manual.

Wheel Bearings:

Can be prone to wear; manual provides replacement procedures.

📚 Vehicle History

Brand Heritage

Brand Identity:

Subaru is renowned for its Symmetrical All-Wheel Drive system and horizontally opposed Boxer engines, offering robust performance and capability.

Model Evolution

Legacy Generation:

Second Generation Legacy (BG/BK) for Outback variant

Outback Introduction:

The Outback concept originated from the Legacy wagon, with raised suspension and ruggedized styling, becoming a distinct model line.

Production

Production Years:

1990-2004 (Legacy), 1995-present (Outback as distinct model/trim)

Assembly Location:

Gunma, Japan

🏆 Awards & Recognition

Recognitions

Consumer Reports:

Subaru generally received good ratings for reliability and performance in its segment during this period, though head gasket issues were noted.

Ratings

Best Resale Value:

Subarus typically maintain strong resale value due to their durability and AWD capabilities.

Certifications

Emissions Standards:

Meets EPA and California ARB emissions standards for the model year.