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2009 SUBARU LEGACY OUTBACK Service & Repair Manual-PDF

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Outback Year: 2009 Codes Chassis Code: BP (Wagon), BL (Sedan - though Outback is typically wagon) Platform: Subaru Global Platform (predecessor to...
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2009 SUBARU LEGACY OUTBACK Service & Repair Manual-PDF
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy Outback
Year:
2009
Codes
Chassis Code:
BP (Wagon), BL (Sedan - though Outback is typically wagon)
Platform:
Subaru Global Platform (predecessor to current generation)
👋 Introduction
Market Position
Segment:
Mid-size crossover SUV / Station Wagon.
Usp:
Symmetrical All-Wheel Drive, robust build, practicality, good off-road capability for its class.
Competitive Analysis
Competitors:
Toyota RAV4, Honda CR-V, Ford Escape, Mazda CX-5, Nissan X-Trail/Rogue.
Key Features
All Wheel Drive:
Standard Symmetrical All-Wheel Drive across all trims.
Ground Clearance:
Elevated ground clearance compared to standard cars, offering better capability.
Cargo Space:
Versatile cargo area with folding rear seats.
Interior Practicality:
Spacious interior for passengers and luggage.
📋 Manual Details
Coverage Areas
All Models:
Yes
All Engines:
Yes
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Official Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete diagnosis, repair, and overhaul procedures for all gasoline engines.
Transmission:
Detailed coverage of both automatic and manual transmissions, including overhaul and diagnostics.
Drivetrain:
All-Wheel Drive (AWD) system, differentials, axles, driveshafts, and wheel bearings.
Suspension:
Front and rear suspension components, alignment, springs, shock absorbers, bushings.
Steering:
Power steering system, steering rack, tie rods, steering column.
Brakes:
Brake system hydraulics, ABS, EBD, brake pads, rotors, calipers, parking brake.
Electrical System:
Comprehensive wiring diagrams, charging system, starting system, ignition system, lighting, accessories.
Body And Chassis:
Body panel repair, interior trim, doors, glass, underbody protection, frame.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair.
Fuel System:
Fuel pump, injectors, fuel tank, evaporative emission control (EVAP).
Exhaust System:
Catalytic converter, mufflers, pipes, oxygen sensors.
Cooling System:
Radiator, water pump, thermostat, hoses, cooling fans.
Emissions Control:
All emissions-related components and diagnostic procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations, brake inspections.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides for all systems.
Component Removal Installation:
Step-by-step instructions for removing and reinstalling all major and minor components.
Engine Rebuild:
Detailed overhaul procedures, including torque specifications and clearances.
Transmission Rebuild:
Complete rebuild instructions for automatic and manual transmissions.
Electrical Diagnostics:
Pinpoint testing, component testing, and wiring harness repair.
Bodywork Repair:
Dent removal, panel replacement, rust repair techniques.
HVAC Service:
Refrigerant handling, system evacuation, component replacement.
Wheel Alignment:
Specifications and procedures for proper wheel alignment.
Data And Specs:
Torque specifications, fluid capacities, wear limits, diagnostic trouble codes (DTCs).
Technical Depth
Depth:
Comprehensive, from basic DIY maintenance to advanced dealer-level diagnostics and repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval.
Printability:
Printable pages for on-hand use.
Print Quality
Quality:
High-resolution scans for clear diagrams and text.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ253 (2.5L SOHC)
Engine Type:
Horizontally-opposed (Boxer) 4-cylinder, SOHC (Single Overhead Camshaft)
Displacement:
2.5 Liters (2457 cc)
Bore X Stroke:
99.5 mm x 79.0 mm
Compression Ratio:
9.7:1
Horsepower:
170 HP @ 5600 RPM
Torque:
170 lb-ft @ 4400 RPM
Secondary Engine
Engine Code:
EZ30D (3.0L H6)
Engine Type:
Horizontally-opposed (Boxer) 6-cylinder, DOHC (Double Overhead Camshaft)
Displacement:
3.0 Liters (2999 cc)
Horsepower:
245 HP @ 6600 RPM
Torque:
215 lb-ft @ 4200 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Engine Management
ECU:
Engine Control Unit (ECU) with OBD-II diagnostics.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (for 2.5L engine, not all trims)
Optional
Type:
5-speed Automatic Transmission (for 3.0L H6 engine)
Features
AWD Integration:
Integrated with Symmetrical All-Wheel Drive system (Variable Valve Timing for automatic transmissions).
Fluid Specifications Auto
Atf Type:
Subaru ATF HP (or equivalent DEXRON-III/MERCON)
Fluid Capacity Auto
Capacity Quarts:
Approximately 4.5 quarts (pan drain and refill).
Fluid Specifications Manual
Mtf Type:
Subaru Extra-S Gear Oil (or equivalent 75W-90 GL-5)
Fluid Capacity Manual
Capacity Quarts:
Approximately 2.2 quarts.
📐 Dimensions
Exterior
Length:
189.0 inches
Width:
70.1 inches
Height:
61.6 inches
Wheelbase:
104.0 inches
Ground Clearance:
8.1 inches
Interior
Passenger Volume:
98.6 cu ft
Cargo
Cargo Volume Behind Rear Seat:
34.7 cu ft
Cargo Volume With Rear Seat Folded:
75.1 cu ft
Weights
Curb Weight Approx:
3400-3700 lbs (depending on engine and trim)
Towing Capacity:
2400 lbs (with trailer brake controller)
Wheels And Tires
Wheel Size:
17-inch alloy wheels standard on most trims.
Tire Size:
215/55R17 standard on most trims.
Bolt Pattern:
5x100mm
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Driver:
5 Stars
NHTSA Frontal Crash Passenger:
5 Stars
NHTSA Side Crash Driver:
5 Stars
NHTSA Side Crash Passenger:
5 Stars
NHTSA Rollover Rating:
4 Stars
IIHS Crashworthiness:
Good in most categories (Frontal Offset, Side Impact, Roof Strength).
Active Features
ABS:
Standard Anti-lock Braking System.
Ebd:
Standard Electronic Brake-force Distribution.
Traction Control:
Standard Traction Control System (TCS).
Vsc:
Standard Vehicle Stability Control (VSC).
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, side-curtain airbags.
Seatbelts:
3-point height-adjustable front seatbelts with pretensioners, rear 3-point seatbelts.
Child Seats:
LATCH (Lower Anchors and Tethers for CHildren) system in rear seats.
Rollover Protection:
Reinforced chassis and pillar construction for enhanced rollover protection.
💡 Technology Features
Infotainment
Head Unit:
Base models feature a single-CD player with AM/FM stereo, auxiliary input. Higher trims offer premium audio systems and in-dash CD changers.
Display:
Basic digital display for radio and climate controls. No large touchscreens or advanced infotainment systems found in modern vehicles.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Tire Pressure Monitoring:
Available as an option on some trims.
Connectivity
Auxiliary Input:
Standard 3.5mm auxiliary audio input for connecting external devices.
Bluetooth:
Optional Bluetooth hands-free phone system available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3.75 months for severe driving; 7,500 miles or 7.5 months for normal driving.
Engine Air Filter:
Inspect every 15,000 miles; replace as needed.
Cabin Air Filter:
Inspect every 15,000 miles; replace as needed.
Spark Plugs:
Replace at 105,000 miles (Iridium).
Coolant Replacement:
Replace at 30,000 miles or 30 months, then every 15,000 miles or 15 months thereafter.
Brake Fluid:
Replace every 30,000 miles or 30 months.
Transmission Fluid Auto:
Replace at 30,000 miles for severe conditions, or check condition for normal driving.
Transmission Fluid Manual:
Replace at 30,000 miles for severe conditions, or check condition for normal driving.
Fluid Specifications
Engine Oil Type:
SAE 0W-20 Synthetic (preferred) or SAE 5W-30.
Engine Oil Capacity:
4.5 quarts (2.5L), 4.8 quarts (3.0L H6) with filter.
Coolant Type:
Subaru Super Coolant (Blue) or equivalent P-OAT coolant.
Power Steering Fluid:
Subaru Genuine Power Steering Fluid (or equivalent ATF DEXRON-III).
Known Issues
Head Gaskets:
While not as prevalent as in earlier generations, some EJ25 engines can develop coolant leaks from head gaskets. The 2009 models might be less susceptible but it's a known Subaru concern.
Catalytic Converter:
Premature failure can occur, especially if there are misfires or oil consumption issues. Requires diagnosis to confirm.
Oxygen Sensors:
Can fail over time, leading to check engine lights and poor fuel economy.
Wheel Bearings:
Can become noisy or develop play with mileage, especially in harsh environments.
Cv Axle Boots:
Tearing of the CV joint boots can lead to grease loss and eventual joint failure. Regular inspection is recommended.
Suspension Bushings:
Worn bushings can lead to clunking noises and degraded handling.
📚 Vehicle History
Brand Heritage
Subaru Focus:
Subaru has a long-standing reputation for building durable and capable vehicles, particularly known for its Symmetrical All-Wheel Drive system and horizontally-opposed (Boxer) engines.
Model Evolution
Legacy Outback Origin:
The Outback began as a trim level of the Subaru Legacy wagon in the early 1990s, offering increased ground clearance and rugged styling. It evolved into a distinct model line, emphasizing its crossover-like capabilities.
Generation Third:
The 2009 model year represents the final year of the third generation (BP/BL) Legacy Outback, which was introduced for the 2005 model year.
Production
Manufacturing Location:
Gunma Prefecture, Japan.
Production Years
Third Gen Production:
2005-2009.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Often recognized by the IIHS for its safety performance in its segment.
Consumer Reports Ratings:
Generally received good to above-average reliability ratings from Consumer Reports during its production run.
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