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Subaru Legacy Outback 2012 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Outback Year: 2012 Codes Chassis Code: BM/BR Platform: Subaru Global Platform (precursor) 👋 Introduction Market Position Market Segment: Mid-size crossover/station wagon, often...
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Subaru Legacy Outback 2012 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy Outback
Year:
2012
Codes
Chassis Code:
BM/BR
Platform:
Subaru Global Platform (precursor)
👋 Introduction
Market Position
Market Segment:
Mid-size crossover/station wagon, often positioned as a practical and adventurous alternative to traditional SUVs and sedans.
Competitive Analysis
Key Competitors:
Toyota RAV4, Honda CR-V, Ford Escape, Mazda CX-5, Nissan Rogue.
Key Features
All Wheel Drive Standard:
Symmetrical All-Wheel Drive is a hallmark of Subaru vehicles, standard on the Outback for enhanced traction and stability.
Ground Clearance:
Higher ground clearance compared to typical sedans and wagons, offering enhanced capability on unpaved roads.
Cargo Capacity:
Spacious interior with versatile cargo configurations, appealing to outdoor enthusiasts and families.
Safety Reputation:
Subaru's strong reputation for safety, often reflected in high crash test ratings.
📋 Manual Details
Coverage Areas
Coverage:
All Models/Engines/Trims/Transmissions
Page Count
Page Count:
Estimated 2000+ pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, engine electrical, fuel system, ignition system, cooling system, lubrication system, emissions control, engine diagnostics and troubleshooting, performance tuning.
Transmission Systems:
Automatic transmission (CVT - Lineartronic), manual transmission, clutch system, driveline, transfer case, differentials (front, center, rear), driveshafts, axle shafts.
Braking Systems:
Hydraulic brake system, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake assist, parking brake (mechanical/electric), brake fluid, rotors, pads, calipers, lines and hoses.
Steering Suspension Systems:
Power steering system (hydraulic/electric), steering column, steering gear, suspension components (struts, shocks, control arms, bushings, ball joints), wheel alignment specifications, alignment procedures.
Electrical Systems:
Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), ignition switch, power distribution, fuses and relays, wiring diagrams, body control module (BCM), ECU/ECM.
Climate Control HVAC:
Air conditioning system (compressor, refrigerant, condenser, evaporator), heating system, ventilation, climate control module, blower motor, actuators, diagnostic procedures.
Body Interior Exterior:
Body panels, doors, hood, trunk, interior trim, seats, airbags, seatbelts, glass and mirrors, bumpers, exterior trim, paint and corrosion protection.
Infotainment Electronics:
Audio system, navigation system (if equipped), display screens, Bluetooth connectivity, USB ports, cameras (rearview, etc.), sensor systems.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid checks and top-offs, tire rotations, brake inspections, battery testing.
Engine Repair:
Engine disassembly and reassembly, piston and ring replacement, bearing replacement, cylinder head service, valve adjustment, timing belt/chain service, component replacement (alternator, starter, pumps).
Transmission Repair:
Transmission fluid changes, valve body diagnosis and repair, clutch replacement, torque converter service, seal and gasket replacement, transmission disassembly and reassembly.
Brake System Repair:
Brake pad and rotor replacement, caliper overhaul, brake line replacement, bleeding the brake system, ABS component testing and replacement, parking brake adjustment/repair.
Suspension Steering Repair:
Strut and shock absorber replacement, control arm and ball joint replacement, tie rod end replacement, power steering pump or rack replacement, wheel bearing replacement.
Electrical Diagnostics:
Troubleshooting electrical circuits, reading diagnostic trouble codes (DTCs), component testing (sensors, actuators), wiring harness repair, module programming and configuration.
Troubleshooting Guides:
Systematic diagnostic flowcharts for common and uncommon issues, symptom-based troubleshooting, fault code interpretation.
Specifications And Tolerances:
Torque specifications for all fasteners, engine clearances, valve lash, wheel alignment angles, fluid capacities, pressure readings.
Technical Depth
Depth Of Coverage:
Comprehensive, from basic preventative maintenance to complete engine and transmission overhauls, including detailed electrical diagnostics and body repairs.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution graphics and text, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Searchability
Searchable Text:
Yes, fully searchable text for quick access to information.
Diagrams Illustrations
Diagrams Included:
Extensive line drawings, exploded views, wiring diagrams, and diagnostic flowcharts.
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EJ253 (2.5L Naturally Aspirated)
Engine Displacement 1:
2457 cc
Engine Configuration 1:
Horizontally-opposed (Boxer) 4-cylinder
Bore X Stroke 1:
99.5 mm x 79.0 mm
Compression Ratio 1:
10.0:1
Horsepower 1:
170 hp @ 5800 rpm
Torque 1:
170 lb-ft @ 4000 rpm
Engine Codes Optional
Engine Code 2:
EZ36D (3.6L Naturally Aspirated)
Engine Displacement 2:
3630 cc
Engine Configuration 2:
Horizontally-opposed (Boxer) 6-cylinder
Bore X Stroke 2:
92.0 mm x 91.0 mm
Compression Ratio 2:
10.5:1
Horsepower 2:
256 hp @ 6000 rpm
Torque 2:
247 lb-ft @ 4400 rpm
Fuel System
Fuel Delivery Type:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane or higher recommended)
Fuel Tank Capacity:
15.9 gallons (60.2 L)
🔧 Transmission
Standard
Transmission Type 2.5I:
6-speed manual transmission (MT)
Optional
Transmission Type 2.5I Optional:
CVT (Continuously Variable Transmission) - Lineartronic
Transmission Type 3.6R:
5-speed automatic transmission (with paddle shifters)
Features
AWD System:
Symmetrical All-Wheel Drive (AWD) standard on all models.
Cvt Features:
Lineartronic CVT offers simulated gear steps for a more traditional driving feel and improved fuel economy.
Manual Transmission Features:
Typical Subaru engagement and feel, known for durability.
📐 Dimensions
Exterior
Length:
189.1 inches (4803 mm)
Width:
70.1 inches (1781 mm)
Height:
66.1 inches (1679 mm)
Wheelbase:
107.9 inches (2741 mm)
Ground Clearance:
8.1 inches (206 mm)
Cargo
Cargo Volume Seats Up:
34.5 cubic feet (977 L)
Cargo Volume Seats Down:
74.3 cubic feet (2104 L)
Weights
Curb Weight 2.5I Mt:
3417 lbs (1550 kg)
Curb Weight 2.5I Cvt:
3472 lbs (1575 kg)
Curb Weight 3.6R:
3713 lbs (1684 kg)
Towing Capacity:
2700 lbs (1225 kg)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star (for models equipped with specific safety features)
IIHS Top Safety Pick:
Yes (typically achieved Top Safety Pick status)
Active Features
Active Safety Features:
ABS, EBD, Brake Assist, Traction Control System (TCS), Vehicle Stability Control (VSC), Tire Pressure Monitoring System (TPMS), Hill Start Assist.
Passive Features
Passive Safety Features:
Front airbags (driver and passenger), front side airbags, side curtain airbags (front and rear), driver's knee airbag, front seatbelt pretensioners, whiplash protection seats.
Advanced Features
Optional Safety Suite:
Subaru EyeSight Driver Assist Technology (optional on some trims, includes adaptive cruise control, pre-collision braking, pre-collision throttle management, lane departure warning).
💡 Technology Features
Infotainment
Infotainment System:
Standard AM/FM/CD/MP3 stereo with auxiliary input. Optional upgrades included touchscreen navigation systems with Bluetooth and USB connectivity, and higher-quality audio systems.
Display Screens:
Central multi-information display for vehicle status, trip computer, and fuel economy. Optional touchscreen for navigation and audio.
Driver Assistance
Driver Assistance Features:
Optional EyeSight system, rearview camera (on higher trims), cruise control.
Connectivity
Connectivity Options:
Bluetooth hands-free calling and audio streaming (optional), USB port for audio playback and device charging, iPod connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (whichever comes first), under normal driving conditions. Severe driving conditions may require more frequent changes.
Air Filter Replacement:
Every 15,000 miles or 12 months (inspect at 7,500 miles).
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months (inspect at 7,500 miles).
Spark Plug Replacement:
Typically around 60,000 miles for iridium-tipped plugs. Refer to manual for exact specifications based on engine.
Brake Fluid Replacement:
Every 30,000 miles or 24 months (whichever comes first).
Cvt Fluid Replacement:
Subaru's official stance often states 'lifetime' fluid, but many technicians recommend changing CVT fluid between 30,000-60,000 miles for longevity, especially in severe use.
Manual Transmission Fluid Replacement:
Every 30,000 miles or 24 months.
Fluid Specifications
Engine Oil Type 2.5I:
SAE 0W-20, API SN or ILSAC GF-5 certified (check specific manual for exact OEM recommendation).
Engine Oil Type 3.6R:
SAE 5W-30, API SN or ILSAC GF-5 certified.
Engine Oil Capacity 2.5I:
4.8 US quarts (4.5 liters) with filter change.
Engine Oil Capacity 3.6R:
6.9 US quarts (6.5 liters) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4 (check cap or manual).
Cvt Fluid Type:
Subaru CVT Fluid (e.g., K0421Y0020 or equivalent)
Manual Transmission Fluid Type:
SAE 75W-90 GL-5 (check manual for specific Subaru recommendations)
Known Issues
Head Gasket Leaks:
While less common in the 2012 models than earlier generations, early detection of coolant leaks around the cylinder head area is important for the EJ25 engine. The EZ36 generally has a better reputation for head gasket integrity.
Cvt Issues:
Some reports of CVT hesitation or premature wear in higher mileage vehicles. Regular fluid changes are crucial. The manual provides diagnostic procedures for CVT anomalies.
Suspension Wear:
Like many vehicles with AWD and higher ground clearance, suspension components (struts, bushings) may experience wear over time, especially with off-pavement use. The manual details inspection and replacement procedures.
Brake Wear:
Front brake pads and rotors can wear prematurely if frequently subjected to heavy braking or aggressive driving. The manual covers inspection and replacement.
📚 Vehicle History
Brand Heritage
Subaru Heritage:
Founded in 1953 as Fuji Heavy Industries, Subaru is known for its pioneering use of horizontally-opposed ('boxer') engines and its early adoption of All-Wheel Drive (AWD) in passenger cars.
Model Evolution
Outback Origins:
The Outback originated as a more rugged, lifted version of the Subaru Legacy station wagon, launched in 1995 as the 'Suspect.' It evolved into the Outback nameplate, establishing its distinct identity.
2012 Generation:
The 2012 model represents the fourth generation of the Outback (chassis code BM/BR), introduced in late 2009 for the 2010 model year. It featured a significant redesign with a longer wheelbase and more refined interior compared to its predecessor.
Production
Manufacturing Location:
Gunma Plant, Japan
🏆 Awards & Recognition
Recognitions
IIHS Awards:
Consistently received high marks from the Insurance Institute for Highway Safety (IIHS), earning Top Safety Pick status for many model years.
Kelley Blue Book Awards:
Often recognized by Kelley Blue Book for its value, resale value, and family-friendly features.
Certifications
Vehicle Certifications:
Often certified for its AWD capabilities and suitability for light off-road use and challenging weather conditions.
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