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Subaru Legacy Outback Complete Workshop Service Repair Manual 2005 2006 2007

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Outback Product Name: Subaru Legacy Outback Complete Workshop Service Repair Manual 2005 2006 2007 Generation Generation Code: BP/BL Codes Platform: Subaru Global...
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Subaru Legacy Outback Complete Workshop Service Repair Manual 2005 2006 2007
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy Outback
Product Name:
Subaru Legacy Outback Complete Workshop Service Repair Manual 2005 2006 2007
Generation
Generation Code:
BP/BL
Codes
Platform:
Subaru Global Platform (precursor to SGP)
👋 Introduction
Market Position
Segment:
Mid-size Crossover SUV / Wagon
Key Differentiator:
Standard Symmetrical All-Wheel Drive, wagon-like versatility with SUV ride height
Competitive Analysis
Competitors:
Toyota RAV4, Honda CR-V, Ford Escape, Nissan Xterra, Volkswagen Passat Alltrack
Key Features
Standard AWD:
Subaru's signature Symmetrical All-Wheel Drive provides superior traction and stability in various conditions.
Horizontally Opposed Engine:
Boxer engine design for a lower center of gravity, improving handling and reducing vibration.
Cargo Capacity:
Generous cargo space with folding rear seats, suitable for outdoor lifestyles.
Ground Clearance:
Increased ground clearance compared to standard sedans, enhancing off-road capability.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable PDF
Page Count
Estimated Page Count:
1500+
Manual Type
Electronic Format:
Searchable PDF
📖 Manual Coverage
Systems Covered
Engine:
2.5L H4 (EJ253, EJ254), 3.0L H6 (EZ30D)
Engine Management:
ECM, fuel injection, ignition system, emissions control, sensors
Transmission:
4-speed Automatic (4EAT), 5-speed Manual (TY756)
Drivetrain:
Symmetrical All-Wheel Drive (AWD) system, differentials, driveshafts, axles
Brakes:
Front vented discs, rear solid discs, ABS, EBD, brake system bleeding
Suspension:
Front MacPherson struts, rear multi-link, springs, dampers, alignment
Steering:
Hydraulic power steering system, steering rack, column
Electrical:
Battery, charging system, starter, lighting, horn, wipers, power accessories
HVAC:
Air conditioning, heating, ventilation, blower motor, climate control unit
Body:
Body panels, doors, windows, sunroof, trim, corrosion protection
Interior:
Seats, dashboard, upholstery, airbags, seatbelts, interior trim
Chassis:
Frame, subframes, structural components
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), diagnostic procedures, wiring diagrams
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement
Repair:
Engine component removal and installation, transmission overhaul, brake caliper replacement, suspension arm replacement, interior component repair
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, common fault diagnosis
Rebuilding:
Engine rebuild procedures, transmission rebuild procedures
Specifications:
Torque specifications, clearances, fluid capacities, electrical specifications
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds
Diagnostic Capability:
Advanced diagnostic information including wiring diagrams and sensor data interpretation
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Readability:
High-resolution scans for clear text and diagrams
Binding Type
Binding:
N/A (Downloadable PDF)
Paper Type
Paper Quality:
N/A (Digital Format)
Electronic Features
Searchability:
Fully searchable text for quick information retrieval
Bookmarking:
Ability to bookmark favorite sections
Zoom Capability:
Zoomable pages for detailed inspection of diagrams and images
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EJ253 (2.5L SOHC NA)
Engine Code 2:
EJ254 (2.5L DOHC NA)
Engine Code 3:
EZ30D (3.0L DOHC NA)
Performance
Horsepower 2.5L:
Approx. 165-175 hp (varies by year and specific engine code)
Torque 2.5L:
Approx. 166-170 lb-ft (varies by year and specific engine code)
Horsepower 3.0L:
Approx. 245 hp
Torque 3.0L:
Approx. 217 lb-ft
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane (for 2.5L), 91 Octane recommended for 3.0L
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (4EAT)
Optional
Transmission Type:
5-speed Manual (TY756)
Features
AWD System Integration:
Power transfer AWD (PT-AWD) for automatic transmission, viscous coupling AWD (VC-AWD) for manual transmission
Fluid Specification
Automatic Transmission Fluid:
Subaru ATF HP (or equivalent DEXRON III/MERCON compatible, check specific vehicle for exact fluid)
Fluid Capacity
Automatic Transmission Capacity:
Approx. 4.0-4.2 US quarts (for drain and refill)
📐 Dimensions
Exterior
Wheelbase:
104.0 inches (2642 mm)
Length:
187.4 inches (4760 mm)
Width:
70.1 inches (1780 mm)
Height:
61.4 inches (1560 mm)
Ground Clearance:
8.0 inches (203 mm)
Cargo
Cargo Volume Behind Rear Seat:
Approx. 32.7 cu ft (71.3 cu ft with rear seats folded)
Weights
Curb Weight:
Approx. 3400 - 3700 lbs (depending on engine and trim)
Towing Capacity:
2400 lbs (when properly equipped with trailer hitch and wiring)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for driver and front passenger)
NHTSA Side Impact:
5-Star (for front and rear passengers)
IIHS Rollover Resistance:
4-Star
Active Features
ABS:
Anti-lock Braking System (ABS)
Ebd:
Electronic Brake-force Distribution (EBD)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, available curtain airbags
Seatbelts:
3-point height-adjustable seatbelts with pretensioners and load limiters
Child Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Head Unit:
Factory AM/FM/CD player, optional premium audio system with subwoofer.
Display:
Basic LCD display for audio and climate information.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Remote Keyless Entry:
Available remote keyless entry and alarm system.
Connectivity
Auxiliary Input:
Some models may feature an auxiliary audio input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe driving) / 7,500 miles or 6 months (normal driving), check owner's manual for specific recommendations.
Engine Air Filter:
Replace every 30,000 miles or as needed based on inspection.
Cabin Air Filter:
Replace every 15,000 miles or 12 months.
Spark Plugs:
Replace every 60,000-105,000 miles (depending on plug type - iridium recommended).
Timing Belt:
This generation uses a timing chain for the 2.5L engines and the 3.0L H6 engine, eliminating the need for periodic belt replacement. Early EJ25S engines might have had belts, but this generation generally utilizes chains.
Fluid Specifications
Engine Oil:
SAE 5W-30 API SG/SH/SJ/SL certified (check owner's manual for exact specification).
Engine Oil Capacity:
Approx. 4.8 US quarts (for 2.5L), 5.8 US quarts (for 3.0L) with filter change.
Coolant:
Subaru Super Coolant (Blue) or equivalent P-HOAT coolant
Coolant Capacity:
Approx. 7.0 US quarts (for 2.5L), 8.2 US quarts (for 3.0L)
Brake Fluid:
DOT 3
Power Steering Fluid:
Subaru Genuine Power Steering Fluid or Dexron III/Mercon compatible ATF
Known Issues
Head Gaskets:
While Subaru improved head gasket design in this generation compared to earlier models, they can still be a potential issue, especially on the EJ25 series engines. Symptoms include coolant loss, white exhaust smoke, and oil-in-coolant.
Oil Leaks:
Common oil leak points include the valve covers, oil pan, and oil cooler seals.
Wheel Bearings:
Front wheel bearings can wear prematurely, leading to humming or grinding noises.
Automatic Transmission Line Leaks:
The transmission cooler lines can develop leaks over time.
📚 Vehicle History
Brand Heritage
Brand Identity:
Subaru, a division of Subaru Corporation, is known for its horizontally-opposed ('Boxer') engines and Symmetrical All-Wheel Drive systems, emphasizing durability and all-weather capability.
Model Evolution
Outback Origin:
The Outback nameplate originated as a trim level for the Subaru Legacy Wagon, becoming a distinct model in 1995. The 2005-2007 models represent the third generation of the Outback, based on the fourth generation Legacy platform.
Production
Production Years Generation:
2005-2009 (for the BP/BL generation)
Manufacturing Location:
Gunma Prefecture, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver તિહાસ:
Subaru Outback often featured on Car and Driver's '10Best' lists in previous generations for its utility and capability, though this specific generation might not have received a direct placement, it continued the legacy.
Ratings
Consumer Reports Reliability:
Consumer Reports generally rated Subaru vehicles, including the Outback, with average to above-average reliability during this period, with some specific model years having mixed reviews primarily related to the noted head gasket issues.
Certifications
Emissions Standards:
Meets EPA and CARB emissions standards for the respective model years.
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