Subaru Liberty 1999 Repair Service Manual

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🏷️ Basic Information Identification Make: Subaru Model: Liberty Year: 1999 Codes Chassis Code: BH Subaru Internal Code: B4A 👋 Introduction Market Position Segment: Mid-size Sedan and Wagon (Station Wagon) Target...

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标签: 1999 Car Cars Liberty Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Liberty

Year:

Codes

Chassis Code:

Subaru Internal Code:

👋 Introduction

Market Position

Segment:

Mid-size Sedan and Wagon (Station Wagon)

Target Audience:

Families, performance enthusiasts, and those seeking a reliable AWD vehicle.

Competitive Analysis

Key Competitors 1999:

Toyota Camry, Honda Accord, Mazda 626, Nissan Altima, Ford Mondeo (depending on market).

Key Features

Differentiator:

Standard Symmetrical All-Wheel Drive (AWD) across most trims, Boxer engine layout for a lower center of gravity.

Body Styles:

Sedan, Station Wagon (often referred to as Liberty Wagon or Outback Sport variant).

Performance Variants:

GT and GT-B trims offered turbocharged engines and sportier suspension for enhanced performance.

📋 Manual Details

Coverage Areas

Primary Region Of Operation:

Global (with variations for specific market engines/features)

Specific Market Notes:

Manual content reflects models sold in markets where 'Liberty' was the primary designation (e.g., Australia, New Zealand, UK, Japan - where it was known as Legacy).

Page Count

Estimated Pages:

1500-2000+

Manual Type

Type:

Factory Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

All major engine variants, including EJ20, EJ22, EJ25 naturally aspirated and turbocharged models. Covers engine mechanicals, lubrication, cooling, fuel injection, ignition, emissions control.

Transmission:

Manual and Automatic transmissions (4-speed, 5-speed). Includes overhaul, diagnostics, fluid specifications, and shift control systems.

Drivetrain:

All-Wheel Drive (AWD) system, including center differential, viscous coupling unit (VCU), driveshafts, and rear differential.

Suspension:

Front and rear suspension components (struts, shocks, control arms, bushings), alignment specifications, and troubleshooting.

Brakes:

Hydraulic brake system, ABS (Anti-lock Braking System), brake fluid specifications, pad and rotor replacement, caliper overhaul, and bleeding procedures.

Steering:

Power steering system, steering rack and pinion, fluid types, and troubleshooting.

Electrical:

Complete electrical schematics, wiring diagrams for all major systems (engine control, lighting, ignition, infotainment, comfort features), component testing, and diagnostic procedures.

Body:

Body construction, panel replacement, glass service, door and latch mechanisms, interior trim removal and installation, exterior trim, and collision repair information.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnostics, refrigerant handling, component replacement (compressor, condenser, evaporator), and control systems.

Restraints:

Airbag system operation, SRS (Supplemental Restraint System) components, diagnosis, and replacement procedures.

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements, spark plug service, brake fluid flush, coolant replacement, and general upkeep procedures.

Diagnostics:

Systematic troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, component testing procedures, and fault finding for all major systems.

Repair:

Detailed step-by-step instructions for component removal, repair, overhaul, and reinstallation for virtually every system on the vehicle.

Troubleshooting:

Extensive troubleshooting flowcharts and symptom-based diagnostic trees.

Specifications:

Torque specifications for all fasteners, alignment data, diagnostic parameters, and technical data required for repairs.

Wiring Diagrams:

Comprehensive and detailed wiring schematics for all vehicle systems.

Technical Depth

Level:

Professional Technician Grade

Detail:

Covers everything from basic fluid checks and filter changes to complete engine and transmission overhauls, complex electrical diagnostics, and bodywork procedures.

Diagnostic Tools:

References required diagnostic tools and procedures for modern electronic systems, including scan tools and multimeters.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text for quick access to information.

Print Quality

Quality:

High-resolution scans ensuring clarity of text and diagrams.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

EJ20, EJ22, EJ25

Layout:

Horizontally-opposed (Boxer) 4-cylinder

Displacement Common Na:

2.0L, 2.2L, 2.5L

Displacement Common Turbo:

2.0L (EJ205, EJ207), 2.5L (EJ255 variants)

Performance

Horsepower Na Range:

125 - 165 hp

Horsepower Turbo Range:

210 - 280 hp (depending on market and trim)

Torque Na Range:

135 - 150 lb-ft

Torque Turbo Range:

200 - 250 lb-ft (depending on market and trim)

Fuel System

Injection:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Required Octane:

87-91 octane (91+ recommended for turbocharged models)

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

4-speed Automatic Transmission (with electronic control)

Features

AWD System:

Symmetrical All-Wheel Drive (full-time with center differential and viscous coupling)

Automatic Control Modes:

Normal, Sport (some models)

📐 Dimensions

Exterior

Length Sedan:

Approx. 4730 mm (186.2 in)

Length Wagon:

Approx. 4755 mm (187.2 in)

Width:

Approx. 1760 mm (69.3 in)

Height Sedan:

Approx. 1425 mm (56.1 in)

Height Wagon:

Approx. 1475 mm (58.1 in)

Wheelbase:

Approx. 2635 mm (103.7 in)

Weights

Curb Weight Range:

1350 - 1550 kg (2976 - 3417 lbs)

🛡️ Safety Features

Ratings

NHTSA Front Driver:

Not Rated or data not readily available for all trims/markets

NHTSA Front Passenger:

Not Rated or data not readily available for all trims/markets

Active Features

Standard on most trims

Traction Control:

Optional on some models

Passive Features

Airbags Front:

Driver and Front Passenger Airbags (standard)

Seatbelts:

3-point front and rear seatbelts, pretensioners and load limiters for front seats

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system (availability may vary by market)

💡 Technology Features

Infotainment

Audio System:

Factory-installed AM/FM/CD player with basic speaker configurations. Upgrades were common. Manual covers wiring and removal/installation.

Climate Control:

Manual or Automatic Climate Control (ACC) systems on higher trims, featuring electronic controls and sensors.

Driver Assistance

Cruise Control:

Standard on most models, electronic control unit and actuator operation detailed.

Connectivity

Power Accessories:

Power windows, power locks, power mirrors, remote keyless entry (optional).

🔧 Maintenance

Service Intervals

Oil Change Recommendation:

Every 7,500 miles or 6 months (whichever comes first), using synthetic oil.

Air Filter Replacement:

Every 15,000 miles or 12 months.

Spark Plug Replacement:

Every 60,000 miles (platinum-tipped plugs) or 105,000 miles (iridium-tipped plugs, if applicable).

Coolant Flush:

Every 30,000 miles or 24 months.

Transmission Fluid Change Auto:

Every 30,000 miles or 24 months (under severe conditions, more frequently).

Transmission Fluid Change Manual:

Every 60,000 miles or 48 months.

Fluid Specifications

Engine Oil Type:

SAE 5W-30, API SG or SH, ILSAC GF-2 (check owner's manual for specific viscosity and API service classification)

Engine Oil Capacity:

Approx. 4.5 liters (4.8 US qt) with filter change

Coolant Type:

Subaru Super Coolant or equivalent (blue ethylene glycol-based)

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

Subaru Genuine Power Steering Fluid or equivalent DEXRON III/MERCON ATF

Transmission Fluid Type Auto:

Subaru Genuine ATF HP or equivalent DEXRON III/MERCON

Transmission Fluid Type Manual:

SAE 75W-90 GL-5 gear oil

Known Issues

Head Gaskets:

While less prone than earlier generations, Subaru head gasket leaks can still occur, particularly on EJ25 engines. The manual details inspection and replacement procedures.

Cv Axles:

Wear on CV boots can lead to joint damage due to the AWD system's operation under various conditions. The manual covers CV joint inspection and replacement.

Crankshaft Seals:

Front and rear crankshaft seals can develop leaks over time. Manual provides procedures for replacement.

Catalytic Converter:

Can become clogged or fail, impacting performance and emissions. Manual covers diagnosis and replacement.

Oxygen Sensors:

Can degrade over time, affecting fuel economy and emissions. Manual details testing and replacement.

📚 Vehicle History

Brand Heritage

Subaru Specialty:

Renowned for its Boxer engines and Symmetrical All-Wheel Drive systems, prioritizing capability and driver control.

Model Evolution

Generation:

Second Generation (BH/BG/BE chassis)

Previous Generation Year Range:

1993-1998

Next Generation Year Range:

2003-2008

Redesign Focus:

Improved chassis rigidity, refined styling, increased interior space, and enhanced safety features over the previous generation.

Production

Production Years:

1998-2002

Manufacturing Location:

Japan (Gunma Plant)

🏆 Awards & Recognition

Recognitions

AWD System Reputation:

Subaru's Symmetrical AWD system consistently lauded for its traction and handling capabilities in various weather conditions.