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Suzuki AN 400 Burgman Service Repair Manual-PDF-

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🏷️ Basic Information Identification Make: Suzuki Model: AN400 Burgman Codes Product Code: Suzuki-AN400-Burgman-Service-Repair-Manual-PDF 👋 Introduction Market Position Positioning: The Suzuki AN400 Burgman is a popular mid-size maxi-scooter known for its...
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类型: Motorcycle
厂商:
斯库: 286033
Suzuki AN 400 Burgman Service Repair Manual-PDF-
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
AN400 Burgman
Codes
Product Code:
Suzuki-AN400-Burgman-Service-Repair-Manual-PDF
👋 Introduction
Market Position
Positioning:
The Suzuki AN400 Burgman is a popular mid-size maxi-scooter known for its comfort, practicality, and fuel efficiency, making it suitable for commuting and touring.
Competitive Analysis
Competitors:
Competes with models like the Yamaha Majesty, Honda Forza, and Kymco Xciting in the maxi-scooter segment.
Key Features
Features Highlights:
Generous under-seat storage, comfortable rider ergonomics, smooth automatic transmission, and reliable engine.
📋 Manual Details
Coverage Areas
Primary Coverage:
Suzuki AN400 Burgman Scooter
Page Count
Total Pages:
384
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, inspection, overhaul, and reassembly procedures.
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system (EFI) diagnostics and repair.
Transmission Drivetrain:
Automatic transmission (CVT - Continuously Variable Transmission) inspection, maintenance, and repair.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel filter, and emission control systems.
Cooling System:
Radiator, fan, thermostat, water pump, and coolant circulation.
Exhaust System:
Exhaust pipes, muffler, catalytic converter, and lambda sensors.
Brakes:
Front and rear brake systems (disc brakes), hydraulic lines, brake fluid, calipers, and master cylinders.
Suspension:
Front telescopic forks, rear shock absorber, and swingarm assembly.
Steering:
Handlebar assembly, steering stem, and bearings.
Electrical System:
Battery, wiring harness, lighting system (headlight, taillight, indicators), horn, switches, and fuses.
Body Frame:
Fairing panels, seat, storage compartments, frame inspection, and minor bodywork repairs.
Procedures Included
Routine Maintenance:
Oil change, filter replacement, spark plug inspection/replacement, air filter cleaning/replacement, drive belt inspection/replacement, brake pad inspection/replacement, fluid level checks.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable).
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, brake system bleeding and overhaul.
Electrical Diagnostics:
Wiring diagrams, component testing, troubleshooting lighting, starting, and charging circuits.
Technical Specifications:
Torque specifications for all fasteners, engine clearances, electrical resistance values, fluid capacities.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and component rebuilds.
📊 Manual Specifications
File Format
Format Details:
High-resolution PDF, searchable text for quick information retrieval, printable pages.
Print Quality
Quality:
Professional digital reproduction with clear diagrams and text.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, DOHC, 4-valve, single-cylinder
Displacement:
375cc (Exact displacement may vary slightly by model year revision)
Bore X Stroke:
Approx. 83.0 mm x 70.0 mm (Refer to specific model year for precise figures)
Performance
Horsepower:
Typically in the range of 30-32 HP (Refer to specific model year for precise figures)
Torque:
Typically in the range of 30-33 Nm (Refer to specific model year for precise figures)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approximately 13.5 Liters (Refer to specific model year for precise figures)
Lubrication
Oil Type:
SAE 10W-40 API SG or higher (refer to manual for exact specification)
Oil Capacity With Filter:
Approx. 1.9 Liters (Refer to manual for exact specification)
🔧 Transmission
Standard
Type:
Automatic (CVT - Continuously Variable Transmission) with V-belt drive
Optional
Optional Transmissions:
N/A (CVT is standard)
Features
Transmission Fluid:
Suzuki Genuine Gear Oil or equivalent (specific viscosity and API rating in manual)
📐 Dimensions
Exterior
Overall Length:
Approx. 2,260 mm (Refer to specific model year for precise figures)
Overall Width:
Approx. 760 mm (Refer to specific model year for precise figures)
Overall Height:
Approx. 1,385 mm (Refer to specific model year for precise figures)
Wheelbase:
Approx. 1,555 mm (Refer to specific model year for precise figures)
Weights
Curb Weight:
Approx. 195 kg (Refer to specific model year for precise figures)
Gross Vehicle Weight Rating:
N/A (Typically not specified for scooters in this format, but rider and cargo capacity is implied)
🛡️ Safety Features
Ratings
Safety Standards:
Complies with relevant motorcycle safety standards for its class and era of production.
Active Features
Braking System:
Dual hydraulic disc brakes (front and rear) often with Linked Braking System (LBS) on some models.
Lighting:
Halogen headlights, LED taillights and brake lights (on later models), turn signals.
Passive Features
Chassis Design:
Steel underbone frame for rigidity and rider protection.
💡 Technology Features
Infotainment
Display:
Analog tachometer, digital speedometer, fuel gauge, clock, odometer, trip meters, and indicator lights.
Driver Assistance
ABS:
Available on certain model years, providing enhanced braking safety.
Connectivity
Charging Ports:
Some models may feature a 12V power outlet in the glove box for charging devices.
Lighting
Lighting Technology:
Halogen headlights for good illumination, LED tail and brake lights on later models for increased visibility and longevity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 4,000 - 6,000 km or 6 months (refer to manual for exact interval based on usage).
Air Filter Service:
Clean every 8,000 km, replace as needed (refer to manual).
Spark Plug Replacement:
Every 12,000 - 16,000 km (refer to manual for exact type and interval).
Drive Belt Inspection:
Inspect every 10,000 km, replace typically around 20,000 - 30,000 km or if wear is evident.
Brake Fluid Flush:
Every 2 years or 24,000 km (refer to manual for specific DOT rating).
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40
Engine Oil Standard:
API SG or higher, JASO MA
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol-based coolant (50% solution with distilled water)
Known Issues
Common Wear Items:
Drive belt wear, worn suspension bushings, occasional electrical connector issues, exhaust system corrosion (depending on climate).
Potential Failures:
While generally reliable, specific model years might have had minor recalls or known issues detailed in manufacturer bulletins.
📚 Vehicle History
Brand Heritage
Heritage:
Suzuki has a long-standing reputation for producing reliable motorcycles and scooters with innovative engineering.
Model Evolution
Burgman Lineage:
The Burgman series, introduced in the late 1990s, has consistently offered comfortable and practical maxi-scooters.
An400 Updates:
The AN400 Burgman has undergone several updates and refinements over its production run, including engine enhancements, styling changes, and feature additions like ABS on certain model years.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with potential assembly in other global locations depending on the model year.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Consistently rated well by motorcycle publications for comfort, practicality, and value in the maxi-scooter segment.
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