Model:
AN250 Skywave / Burgman 250
Product Name:
Suzuki AN250 AN 250 Service Workshop Repair Manual
Chassis Code:
CJ41A, CJ42A, CJ43A, CJ44A, CJ45A, CJ46A (depending on specific model year and region)
Engine Code:
K425 (typically for the 249cc 4-stroke engine)
Segment:
Maxi-scooter segment, popular for commuting and touring due to comfort, practicality, and performance.
Competitors:
Yamaha Majesty 250, Honda Forza 250, Kymco Xciting 250, Gilera Nexus 250, Piaggio Xevo 250.
Distinctive Features:
Spacious under-seat storage, comfortable riding position, aerodynamic fairing, capable engine for highway speeds, reliable and accessible for maintenance.
Model Years Covered:
Varies by specific manual edition, but generally covers a significant range of AN250 production years, including but not limited to early 2000s models through to later iterations. Specific year ranges are crucial for accuracy, and this manual is designed for comprehensive coverage of the AN250 platform.
Estimated Pages:
Typically over 300 pages for a comprehensive service manual. Exact page count can vary based on the specific edition and printing.
Type:
Service Workshop Repair Manual
Format:
Digital (likely PDF), fully bookmarked for easy navigation.
Powertrain:
Engine internal components, fuel system, lubrication, cooling, ignition, exhaust, and transmission (CVT and final drive).
Chassis:
Frame, suspension (front and rear), steering system, wheels, tires, and brakes (front and rear).
Electrical:
Battery, charging system, lighting, ignition system, starter motor, instrumentation, wiring diagrams, and electronic control units (ECUs).
Bodywork:
Fairings, body panels, seat, storage compartments, and accessories.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug checks, chain/belt adjustments, brake pad inspection, and fluid level checks.
Troubleshooting:
Diagnostic procedures for common problems, error code interpretation, and step-by-step troubleshooting guides for various systems.
Repair:
Detailed instructions for disassembly, repair, and reassembly of all major components and systems, including engine rebuilds, transmission overhaul, and suspension component replacement.
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical specifications (resistance, voltage), and component tolerances.
Depth:
Comprehensive, covering everything from basic rider maintenance to full mechanical overhauls and advanced diagnostic procedures. Suitable for professional technicians and experienced DIY mechanics.
Format:
PDF (Portable Document Format), ensuring compatibility across various devices and operating systems.
Quality:
High resolution, allowing for clear reproduction of diagrams, schematics, and text. Designed for readability and clarity.
Binding:
N/A (Digital Format)
Paper:
N/A (Digital Format)
Engine Type:
Liquid-cooled, 4-stroke, SOHC, 4-valve single-cylinder
Bore X Stroke:
71.0 mm x 63.0 mm (typical, may vary slightly by model year)
Compression Ratio:
11.0:1 (typical, may vary slightly by model year)
Horsepower:
Approximately 20-23 PS (15-17 kW) at 7,000-7,500 rpm (varies by year and specific tuning).
Torque:
Approximately 23-25 Nm (17-18 lb-ft) at 6,000-6,500 rpm (varies by year and specific tuning).
Fuel Delivery:
Fuel Injection (EFI) system with digital ignition.
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Cooling Method:
Liquid-cooled
Oil Type:
SAE 10W-40 API SG or higher, JASO MA certified (e.g., Suzuki Genuine Oil, Motul 5100, Castrol Power 1).
Oil Capacity:
Approximately 1.6 liters (1.7 US qt) with oil filter change. Check manual for exact capacity.
Type:
Automatic Continuously Variable Transmission (CVT) with V-belt drive.
Option:
N/A (CVT is standard for this model)
Drive:
Automatic centrifugal clutch and belt drive to rear wheel.
Final Drive:
Gear drive (typically oil-lubricated, requires specific gear oil).
Length:
Approx. 2,215 mm (87.2 in) - varies by specific model year
Width:
Approx. 745 mm (29.3 in) - varies by specific model year
Height:
Approx. 1,390 mm (54.7 in) - varies by specific model year
Wheelbase:
Approx. 1,525 mm (60.0 in) - varies by specific model year
Dry Weight:
Approx. 167 kg (368 lbs) - varies by specific model year
Wet Weight:
Approx. 175 kg (386 lbs) - varies by specific model year and fluid levels
Storage Capacity:
Large under-seat storage compartment capable of holding two full-face helmets (depending on helmet size and scooter generation).
Crash Test Ratings:
N/A (Motorcycles/Scooters are not typically subject to the same standardized crash testing as passenger cars)
Braking System:
Disc brakes front and rear. Some models may feature Combined Braking System (CBS) or Anti-lock Braking System (ABS) as an option or standard.
Lighting:
Multi-reflector headlights, LED tail light, clear lens turn signals.
Body Protection:
Full fairing for rider protection against wind and elements, padded seat.
Instrument Cluster:
Digital and analog combination meter, including speedometer, tachometer, fuel gauge, odometer, trip meter, clock, and warning lights.
ABS:
Available on select models as an optional or standard feature, enhancing braking safety.
Power Outlet:
Some models may feature a 12V power outlet in the glove box for charging electronic devices.
Lighting System:
12V 60/55W halogen headlight, 12V 5W position lights, 12V 21/5W taillight/brake light, 12V 10W turn signal lights.
Oil Change Interval:
Every 4,000-6,000 km (2,500-3,700 miles) or annually, whichever comes first. Check specific manual for precise intervals.
Air Filter Replacement:
Every 8,000-10,000 km (5,000-6,200 miles). Inspect more frequently in dusty conditions.
Spark Plug Replacement:
Every 12,000-16,000 km (7,500-10,000 miles).
Cvt Belt Inspection:
Inspect every 10,000-12,000 km (6,200-7,500 miles) for wear and damage. Replacement typically at 20,000-30,000 km (12,500-18,600 miles).
Coolant Type:
High-quality ethylene glycol-based antifreeze coolant mixed with distilled water at a 50/50 ratio. Suzuki Genuine Coolant recommended.
Brake Fluid:
DOT 4 or DOT 5.1 recommended. Flush and replace every 2 years regardless of mileage.
Final Drive Oil:
SAE 80 API GL-4 gear oil. Capacity approximately 0.12 liters. Replace every 10,000-12,000 km (6,200-7,500 miles).
Common Wear Items:
CVT belt wear, stator/regulator issues (rectifier failure leading to charging problems), front fork seal leaks, brake pad wear, and potential ECU issues in early models.
Maintenance Tips:
Regularly check tire pressures, brake fluid levels, and coolant. Ensure proper ventilation for cooling. Clean the CVT intake and exhaust vents periodically.
Manufacturer History:
Suzuki is a Japanese multinational corporation that manufactures automobiles, motorcycles, all-terrain vehicles (ATVs), outboard marine motors, and a variety of other small internal combustion engines. Established in 1909, Suzuki has a long and reputable history in the automotive and powersports industry.
An250 Development:
The AN250 Skywave (Burgman 250 in many markets) was introduced in 1998 as Suzuki's entry into the growing maxi-scooter market. It was designed to offer comfortable, long-distance touring capabilities with the convenience of an automatic transmission and ample storage. Subsequent generations (CJ42A, CJ43A, CJ44A, etc.) saw updates in styling, engine management (e.g., fuel injection becoming standard), chassis refinements, and the introduction of ABS on some models.
Manufacturing Locations:
Primarily manufactured in Japan and other Suzuki global facilities. Specific production locations may vary by model year and market.
Market Acclaim:
While specific awards are not readily documented for every model year, the Suzuki Burgman series has consistently been praised for its comfort, practicality, and value in the maxi-scooter market, contributing to its enduring popularity.
Reliability Perception:
Generally perceived as a reliable scooter, with common issues typically related to routine maintenance or age-specific component wear rather than inherent design flaws.
Emissions Standards:
Compliant with various regional emissions standards depending on the model year and market of sale (e.g., Euro 3, EPA standards).
