Vehicle Segment:
Maxi-scooter, Grand Tourer Scooter
Target Audience:
Commuters, touring riders, riders seeking comfort and utility.
Key Competitors:
Yamaha TMAX, Honda Silver Wing, Kymco Xciting, Aprilia Atlantic.
Premium Features:
Comfortable seating, substantial storage, powerful engine for its class, automatic transmission.
Manual Benefit:
Empowers owners and technicians with the knowledge to perform all maintenance and repairs, reducing reliance on dealerships and saving costs.
Years Covered:
2003, 2004, 2005, 2006, 2007, 2008, 2009
Regions Covered:
Global (specific regional variations may apply, consult manual for details)
Page Count:
Estimated 400-600 pages (typical for comprehensive service manuals)
Manual Type:
Service and Repair Manual
Manual Subtype:
Factory Service Manual (FSM)
Engine Mechanical:
Engine assembly, disassembly, cylinder head, piston, crankshaft, lubrication system, cooling system, valve timing.
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system (EFI), ECU, sensors, wiring diagrams.
Transmission Drivetrain:
Continuously Variable Transmission (CVT) operation, maintenance, disassembly, assembly, final drive, drive belts.
Chassis Suspension:
Front fork, rear suspension (shock absorber, swingarm), wheel bearings, steering system.
Brakes:
Front and rear brake systems (hydraulic, discs), brake fluid, brake components, parking brake.
Electrical System:
Lighting system, battery, starter motor, charging system, fuses, relays, horn, instrumentation.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, throttle body.
Body Fairings:
Panel removal and installation, seat, storage compartments, fairing components.
Troubleshooting:
Diagnostic procedures, common problems and solutions, fault codes.
Routine Maintenance:
Oil changes, filter replacements, spark plug inspection, drive belt inspection, brake pad checks, tire pressure checks.
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures.
Cvtx Maintenance:
CVT fluid change, drive belt replacement, clutch assembly service.
Suspension Service:
Fork seal replacement, rear shock absorber replacement, linkage lubrication.
Brake System Repair:
Brake caliper overhaul, master cylinder replacement, brake line bleeding, pad replacement.
Electrical Diagnostics:
Wiring diagram interpretation, component testing, troubleshooting electrical faults.
Fuel System Cleaning:
Fuel injector cleaning, throttle body cleaning, fuel pump testing.
Bodywork Repairs:
Fairing replacement, minor body panel repair and fitment.
Depth Level:
Comprehensive: from routine maintenance to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Detailed diagnostic trees, specific component testing procedures, and common fault symptom analysis.
Torque Specifications:
All critical fasteners with precise torque values for engine, chassis, and body components.
Special Tools:
Lists of required special tools and their part numbers for specific procedures.
Engine Oil Change:
Every 6,000 km (3,700 miles) or annually.
Oil Filter Replacement:
Every 6,000 km (3,700 miles) or annually.
Air Filter Cleaning Replacement:
Inspect every 6,000 km (3,700 miles), replace as needed (often longer intervals).
Spark Plug Inspection Replacement:
Inspect every 12,000 km (7,500 miles), replace as needed.
Cvtx Fluid Change:
Every 12,000 km (7,500 miles) or every 2 years.
Drive Belt Inspection Replacement:
Inspect every 12,000 km (7,500 miles), replace based on wear and condition (typically around 24,000-40,000 km).
Engine Oil Type:
SAE 10W-40 API SG or higher (synthetic recommended)
Engine Oil Capacity:
Approximately 2.0 Liters (check manual for exact capacity with filter change).
Coolant Type:
Antifreeze coolant (50/50 mixture of ethylene glycol and distilled water)
Common Issues An650:
CVT pulley wear, starter motor issues, charging system (stator/rectifier) failures, potential fuel pump issues.
Preventative Maintenance Focus:
Regular CVT fluid changes and drive belt inspection are critical for longevity.
