Positioning:
The Suzuki APV (All Purpose Vehicle) is a versatile light commercial vehicle and multi-purpose vehicle, often utilized for cargo transport, passenger shuttling, and as a base for various conversions. It competes in segments often occupied by vehicles like the Mitsubishi Delica, Toyota Hiace, and Nissan NV200.
Comparison Points:
Known for its rugged construction, practical interior space, and straightforward mechanicals. It offers a balance of utility and affordability in its class.
Distinctive Attributes:
Rear-wheel drive platform, versatile interior configurations (panel van, passenger wagon), durable construction, and accessible service points.
Primary Coverage:
Full service, repair, maintenance, and diagnostics for the Suzuki APV (2004-2012).
Regions Covered:
While not explicitly stated, the manual is likely based on international market specifications, providing comprehensive coverage for common APV variants worldwide.
Estimated Page Count:
Over 2000 pages (typical for a comprehensive workshop manual of this scope, although exact count not specified, likely substantial due to the year range and systems covered).
Type:
Service Repair Workshop Manual
Format:
PDF (downloadable, printable, zoomable illustrations, exploded views)
Accessibility Features:
Searchable text within the PDF for quick information retrieval. Zoomable illustrations and diagrams for clarity.
Engine:
Detailed sections on engine mechanicals, cooling system, lubrication system, fuel system, ignition system, emissions control, and engine management (ECU).
Transmission:
Coverage for both Automatic and Manual transmissions, including overhaul, adjustments, and troubleshooting.
Drivetrain:
Includes propeller shaft, differential, drive axles, and hubs.
Brakes:
Comprehensive coverage of brake system components, including hydraulic systems, disc/drum brakes, ABS (if equipped), and parking brake.
Suspension Steering:
Detailed information on front and rear suspension, steering system components, alignment specifications, and wheel/tire data.
Body Exterior:
Body panel removal/installation, structural repairs, doors, windows, bumpers, and exterior trim.
Body Interior:
Interior trim components, seating, dashboard, HVAC (Heating, Ventilation, and Air Conditioning) system.
Electrical:
Extensive coverage of the electrical system, including battery, charging system, starting system, lighting, wipers, horn, power windows/locks, instrument cluster, and wiring diagrams.
HVAC:
Specific details on the heating, ventilation, and air conditioning system components, operation, and service.
Restraint Systems:
Information pertaining to airbags and seatbelt systems.
Immobilizer Control:
Details on the immobilizer system for security and control module diagnostics.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), and symptom-based diagnostic procedures.
Maintenance:
Scheduled maintenance tasks, fluid checks and changes, filter replacements, and general upkeep.
Repair Overhaul:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation for major systems.
Rebuilding:
Detailed procedures for rebuilding major components such as the engine and transmission.
Adjustments:
Procedures for adjusting various systems, including clutch, brakes, and timing.
Technical Data Specifications:
Torque specifications, clearances, fluid capacities, pressures, and electrical values.
Body Service:
Includes procedures for body panel alignment, repair of minor collision damage, door mechanism servicing, and exterior trim replacement.
Immunizer Control System:
Diagnostic and troubleshooting procedures related to the vehicle's immobilizer system, crucial for security and starting issues.
Depth:
Comprehensive, suitable for professional technicians and experienced DIY mechanics. Covers everything from basic maintenance to complex repairs and diagnostics.
Format Details:
Digital PDF format. Compatible with all PDF readers on Windows, Linux, and Mac operating systems. Can be saved to multiple devices. May require unzipping software (WinZip, WinRAR).
Printability:
High-quality, printable on any standard printer. No restrictions on printing pages.
Binding:
Not applicable (Digital Download)
Paper Quality:
Not applicable (Digital Download)
Size:
Can be up to 5GB (requires sufficient storage space and a stable internet connection for download).
Transmission Type Std:
Manual Transmission (likely 5-speed).
Transmission Type Opt:
Automatic Transmission (likely 3 or 4-speed).
Clutch Type:
Dry, single-plate (for manual transmission).
Transmission Fluid Spec Auto:
Refer to manual for specific ATF type (e.g., Dexron III or equivalent).
Transmission Fluid Spec Manual:
Refer to manual for specific gear oil type (e.g., GL-4).
Overall Length:
Varies by body style, typically around 4100-4200 mm.
Overall Width:
Varies by body style, typically around 1650-1700 mm.
Overall Height:
Varies by body style, typically around 1850-1950 mm.
Curb Weight:
Approximately 1200-1400 kg, depending on configuration.
Gross Vehicle Weight Rating Gvw:
Typically around 1800-2000 kg.
Crash Test Ratings:
Information not readily available for this specific model across all markets. Generally, vehicles of this era and class focused on basic safety features.
ABS:
Optional on some trims/markets.
Electronic Stability Control Esc:
Generally not available on models of this vintage.
Airbags:
Driver and front passenger airbags typically standard or optional depending on market and trim.
Seatbelts:
Three-point seatbelts for front occupants, two-point or three-point for rear occupants depending on configuration.
Oil Change Interval:
Typically every 5,000 - 10,000 km or 6-12 months, depending on driving conditions. Refer to manual for precise intervals.
Air Filter Replacement:
Recommended every 20,000 - 30,000 km or as needed based on inspection.
Spark Plug Replacement:
Varies by spark plug type (standard, iridium). Typically 30,000 - 100,000 km. Manual will specify.
Timing Belt Replacement:
If equipped with a timing belt, usually around 90,000 - 120,000 km. If it's a timing chain, it's generally designed for the life of the engine.
Engine Oil Type Capacity:
API SG/SH or higher, viscosity typically 10W-30 or 5W-30. Capacity around 3.8-4.0 liters. Refer to manual for exact specification and capacity.
Coolant Type:
Ethylene glycol based antifreeze. Typically a 50/50 mixture with distilled water. Refer to manual for specific coolant type (e.g., Suzuki Super Long Life Coolant).
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
ATF Dexron II/III or equivalent, if equipped with power steering.
Transfer Case Fluid Capacity:
If applicable (4WD variants), refer to manual for type and capacity.
Differential Fluid Capacity:
Refer to manual for front/rear differential oil type and capacity.
Common Wear Items:
Clutch wear (manual transmission), suspension bushings, exhaust system components, and potential for minor electrical gremlins in older units. Regular maintenance is key.
Engine Performance Notes:
The 1.6L engine is generally reliable but can feel underpowered when heavily loaded or at higher altitudes. Maintaining the fuel system and ignition components is crucial for optimal performance.
