Generation Designation:
Third Generation (DB41, DB51, DC51, DD51, DE51, DF51, DA41, DA51, DA71, DA81 Series)
Engine Code Common:
F6A (657cc, 3-cylinder, SOHC)
Vehicle Segment:
Kei truck / Light Commercial Vehicle (LCV). Known for its compact size, practicality, fuel efficiency, and affordability, primarily used for commercial and utility purposes.
Key Competitors Era:
Honda Acty, Subaru Sambar, Mitsubishi Minicab, Daihatsu Hijet, and other Japanese domestic market (JDM) light commercial vehicles of the same period.
Vehicle Strengths:
Robust and simple mechanical design, exceptional maneuverability due to its compact dimensions, versatile cargo bed, and generally reliable operation.
Manual Utility:
Essential for maintaining the longevity and functionality of the Suzuki Carry GA413. Provides authorized repair procedures, ensuring work is performed to factory specifications.
Primary Coverage:
Repair, maintenance, diagnostics, and adjustments for the Suzuki Carry GA413 (2001 model year).
Estimated Page Count:
Approximately 500-800 pages (typical for a comprehensive factory service manual of this era and vehicle type).
Manual Type:
Factory Service Repair Manual (FSM)
Format:
Likely PDF (digital) or Printed Book
Engine Mechanical:
Engine assembly, disassembly, overhaul, lubrication system, cooling system, fuel system, ignition system, emission control systems.
Transmission Drivetrain:
Manual transmission, clutch system, transfer case (if applicable for 4WD variants), driveshafts, differentials.
Suspension Steering:
Front and rear suspension components, shock absorbers, springs, steering gear, power steering system (if equipped).
Brakes:
Front and rear brake systems (disc/drum configurations), hydraulic system, parking brake, ABS (if equipped).
Electrical Electronics:
Battery, charging system (alternator, starter), lighting system, instrumentation, wiring diagrams, fuses, relays, ECU (Engine Control Unit) troubleshooting.
Body Chassis:
Body construction, interior trim, exterior panels, doors, glass, chassis frame, lubrication points.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components and service procedures.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspections.
Troubleshooting Diagnostics:
Step-by-step diagnostic guides for common and uncommon issues, fault code interpretation, symptom-based troubleshooting.
Component Removal Installation:
Detailed instructions for removing and installing all major and minor components.
Engine Overhaul:
Complete engine rebuild procedures, including torque specifications, piston ring gap, bearing clearance, valve adjustment.
Transmission Repair:
Clutch replacement, transmission fluid service, internal transmission component inspection and repair.
Brake System Service:
Brake pad/shoe replacement, caliper/wheel cylinder overhaul, brake fluid bleeding, parking brake adjustment.
Electrical System Repair:
Wiring harness repair, component testing, diagnostic procedures for electrical faults.
Depth:
Comprehensive, covering everything from basic checks and fluid changes to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
File Format Details:
If digital (PDF), typically includes high-resolution scanned pages, potentially with a searchable text layer for easy navigation. Printable pages.
Print Quality Expectation:
High quality, clear diagrams, schematics, and text. Expected to be original factory quality.
Binding Type If Printed:
Professional binding suitable for workshop use, such as spiral-bound or perfect-bound, allowing the manual to lie flat.
Paper Type If Printed:
Durable paper stock suitable for workshop environments, resistant to grease and moisture.
Engine Configuration:
Inline 3-cylinder, 4-stroke, naturally aspirated (some variants might have turbocharging, though less common on base models like GA)
Displacement:
657 cc (0.7 L)
Bore X Stroke:
Approximately 60.0 mm x 77.0 mm
Valvetrain:
SOHC (Single Overhead Camshaft), 12 valves (3 per cylinder)
Horsepower Output:
Typically around 40-50 PS (30-37 kW; 40-50 hp) at around 5500-6000 rpm, depending on specific market and tune.
Torque Output:
Typically around 55-65 Nm (41-48 lb-ft) at around 3500-4500 rpm.
Fuel Delivery:
Multi-point fuel injection (MPI) or Carburetor (depending on market and specific sub-model).
Fuel Type:
Unleaded Gasoline
Recommended Oil Viscosity:
10W-30 or 5W-30 (refer to manual for specific climate conditions and API service rating like SG or higher)
Oil Capacity With Filter:
Approximately 3.0 - 3.5 liters
Transmission Type:
5-speed Manual Transmission
Optional Transmission:
3-speed Automatic Transmission (less common on base GA models, more prevalent on higher trims or specific markets).
Drive Layout:
Rear-Wheel Drive (RWD) standard. Four-Wheel Drive (4WD) optional on certain GA413 variants.
Manual Transmission Fluid Type:
API GL-4 gear oil, viscosity 75W-90 or 80W-90.
Automatic Transmission Fluid Type:
Dexron III or equivalent (if equipped with automatic).
Overall Length:
Typically around 3,200 - 3,400 mm
Overall Width:
Typically around 1,400 - 1,450 mm
Overall Height:
Typically around 1,800 - 1,900 mm (including canopy/cab)
Wheelbase:
Approximately 1,800 - 1,850 mm
Cargo Bed Length:
Variable by configuration, often around 1,800 mm
Cargo Bed Width:
Variable by configuration, often around 1,300 mm
Curb Weight:
Approximately 700 - 850 kg, depending on configuration (2WD/4WD, cab type, options).
Gross Vehicle Weight Rating:
Approximately 1,500 - 1,700 kg
Oil Change Interval:
Every 5,000-7,500 km or 6-12 months, whichever comes first (typical for the era).
Air Filter Replacement Interval:
Every 20,000-30,000 km or as needed based on operating conditions.
Spark Plug Replacement Interval:
Every 30,000-50,000 km (depending on spark plug type).
Timing Belt Replacement Interval:
Crucial: Typically 80,000-100,000 km or 5-7 years. Failure can cause catastrophic engine damage on interference engines.
Coolant Type:
Ethylene glycol based antifreeze (e.g., Toyota Super Long Life Coolant or equivalent, typically a 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Common Wear Items:
Clutch wear, exhaust system corrosion, suspension bushings, wheel bearings, minor electrical component failures (e.g., switches, lights).
Engine Specific Concerns:
Potential for carbon buildup in combustion chambers with high mileage; timing belt maintenance is critical.
Suzuki Lcav Legacy:
Suzuki has a long-standing reputation for producing small, efficient, and durable vehicles, particularly in the kei car and light commercial vehicle segments. The Carry line has been a cornerstone of their utility vehicle offerings for decades.
Carry Generations:
The GA413 falls within the third generation of the Suzuki Carry, which saw significant updates in design and technology over its production run, culminating in models like the one for 2001. This generation emphasized practicality and improved comfort over its predecessors.
Manufacturing Location:
Primarily manufactured in Japan by Suzuki Motor Corporation.