Segment:
Microvan / Kei truck segment, known for its compact size, efficiency, and utility
Target Audience:
Automotive technicians, mechanics, and experienced DIY enthusiasts who need detailed repair information.
Utility:
Designed for compact cargo hauling and urban utility, often used in commercial and agricultural settings
Manual Purpose:
Empowering owners and technicians to perform professional-level maintenance and repairs, maximizing vehicle longevity and performance
Vehicle Years Covered:
1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999
Manual Type:
Workshop Repair Service Manual
File Access:
Digital PDF document
Engine:
Engine repair, overhaul, tune-ups, lubrication system, cooling system, fuel system, exhaust system
Transmission:
Transmission disassembly, assembly, repair, and overhaul
Electrical System:
Complete electrical system diagnosis and repair, wiring diagrams, ignition system
Body:
Bodywork repair, removal and installation procedures
Suspension:
Front and rear suspension system diagnosis, repair, and adjustment procedures.
Brakes:
Brake system inspection, service, repair, including disc and drum brake systems.
Steering:
Steering system components, diagnosis, and repair.
Cooling System:
Detailed troubleshooting and repair procedures for the cooling system, including diagnosing leaks and inefficient cooling.
Maintenance:
Routine maintenance, servicing, tune-ups
Repair:
Diagnostic and repair procedures for various common issues and failures
Disassembly Assembly:
Detailed disassembly and reassembly instructions for all major components and assemblies
Troubleshooting:
Troubleshooting guides for identifying and resolving problems
Troubleshooting Specifics:
Includes step-by-step troubleshooting guides for common and uncommon issues, often with symptom-to-cause correlations.
Torquing Specifications:
Provides essential torque specifications for critical fasteners to ensure proper assembly and safety.
Depth:
Comprehensive repair and overhaul procedures, including engine and transmission disassembly, suitable for professional technicians
Diagnostic Information:
Detailed diagnostic procedures for identifying the root cause of malfunctions across all systems.
Special Tools:
Identifies and illustrates specific Suzuki special tools required for certain adjustments and repairs.
Manual Focus:
Service and repair, intended for mechanics and advanced DIY users.
Engine Family:
F-Series (e.g., F5A, F6A)
Engine Type:
Inline 3-cylinder, 4-stroke, naturally aspirated or turbocharged (depending on specific sub-model and market)
Displacement Common:
660cc (0.7 L)
Engine Design:
SOHC (Single Overhead Camshaft) for most models
Horsepower Range:
Typically 35-64 HP, depending on engine variant and aspiration
Torque Range:
Typically 50-70 Nm, depending on engine variant and aspiration
Fuel Delivery:
Carburetor or Electronic Fuel Injection (EFI), depending on year and model
Fuel Type:
Unleaded Gasoline
Transmission Type Standard:
4-speed or 5-speed manual transmission
Transmission Type Optional:
3-speed automatic transmission (less common for certain variants)
Drivetrain:
Rear-wheel drive (RWD) or selectable 4-wheel drive (4WD)
Length:
Varies, typically around 3,200 - 3,300 mm (Kei vehicle regulations)
Width:
Varies, typically around 1,400 mm (Kei vehicle regulations)
Height:
Varies, typically around 1,850 - 1,900 mm
Curb Weight:
Approximately 700 - 850 kg (depending on configuration)
Gross Vehicle Weight Rating Gvw:
Typically around 1,500 - 1,700 kg
Crash Test Ratings:
Generally not subject to rigorous modern crash testing due to its class and era; focus on basic structural integrity for its intended use
Seat Belts:
Standard front seat belts, potentially lap belts for passengers in some configurations
Body Construction:
Integrated body frame, designed for utility and payload
Infotainment Features:
Basic radio (AM/FM), optional cassette player. Emphasis on functionality over advanced features.
Driver Assistance Features:
Minimal to none; focus is on basic mechanical operation. Features like ABS were rare or unavailable in this period for this class.
Connectivity Features:
No built-in smartphone integration or advanced connectivity.
Oil Change Interval:
Typically every 5,000 - 7,500 km or 6 months, refer to manual for precise intervals based on usage
Air Filter Replacement:
Every 15,000 - 20,000 km or as needed, depending on operating conditions
Spark Plug Replacement:
Every 30,000 - 40,000 km, depending on plug type
Engine Oil Type:
API SF/SG or higher, viscosity typically 10W-30 or 10W-40 (check manual for exact specifications)
Engine Oil Capacity:
Approximately 2.5 - 3.0 liters (including filter), refer to manual
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water
Transmission Fluid Type Manual:
GL-4 gear oil, viscosity 75W-90 or 80W-90
Transmission Fluid Type Automatic:
Dexron III or equivalent ATF
Brake Fluid Type:
DOT 3 or DOT 4, depending on system requirements
Common Wear Items:
Ignition components (plugs, wires), clutch wear, suspension bushings, exhaust system corrosion
Electrical Gremlins:
Older vehicles may develop minor electrical issues due to age and exposure; manual provides crucial troubleshooting for these.
Carburetor Issues:
Carbureted models may require periodic adjustment or cleaning for optimal performance and fuel efficiency.
Rust Potential:
As with many vehicles of this era, especially those used in various climates, rust can be a concern in structural areas and body panels; the manual can guide repairs and preventative measures.
Suzuki Specialty:
Suzuki has a long history of producing robust and practical small vehicles, including the Carry line, renowned for their reliability and versatility
Carry Legacy:
The Suzuki Carry is one of the longest-running nameplates in automotive history, evolving through numerous generations to meet changing regulations and market demands
Generation Context:
These model years fall within the later stages of the 7th and 8th generations of the Carry, reflecting a period of refinement and adherence to Kei car regulations.
Production Location:
Primarily manufactured in Japan
Manufacturing Era:
Part of the Suzuki Carry 7th generation (DE51V/DF51V) and 8th generation (DA51T/DB51T) minor updates and continuations.
