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Suzuki CERVO SC100 Service Repair Manual 77-82

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🏷️ Basic Information Identification Make: Suzuki Model: Cervo Model Variant: SC100 Codes Model Code: SC100 Generation Model Generation: First Generation (SS/SC Series) 👋 Introduction Market Position Vehicle Class: Kei car...
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Suzuki CERVO SC100 Service Repair Manual 77-82
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Cervo
Model Variant:
SC100
Codes
Model Code:
SC100
Generation
Model Generation:
First Generation (SS/SC Series)
👋 Introduction
Market Position
Vehicle Class:
Kei car (city car/subcompact).
Target Audience:
Budget-conscious urban commuters, enthusiasts of classic Japanese microcars.
Competitive Analysis
Competitors:
Daihatsu Fellow Max, Honda Life, Mitsubishi Minica, Subaru Rex.
Key Features
Body Styles:
2-door coupe, potentially variations in hatchback/fastback styling depending on exact SC100 configuration.
Unique Selling Points:
Compact size, fuel efficiency, affordability, distinctive retro styling.
📋 Manual Details
Coverage Areas
Years Covered:
1977-1982
Page Count
Estimated Pages:
Hundreds (as per description)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, tuning, lubrication, cooling, fuel and exhaust systems.
Transmission:
Manual gearbox service, clutch system, driveline components.
Brakes:
Front disc and rear drum brake system inspection, repair, and adjustment.
Suspension:
Front independent suspension (MacPherson strut), rear leaf spring suspension, steering system.
Electrical:
Complete wiring diagrams, starter, alternator, ignition system, lighting, instrumentation, and accessories.
Bodywork:
Body panel repair, interior trim, door mechanisms, glass replacement.
Chassis:
Frame and chassis component inspection and repair.
Fuel:
Fuel tank, lines, pump, carburetor adjustment and overhaul.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, tune-ups), fluid checks and changes.
Troubleshooting:
Diagnosis of common faults and symptoms across all major systems.
Repair:
Step-by-step instructions for component removal, repair, and reassembly.
Rebuilding:
Detailed procedures for engine and transmission rebuilds.
Adjustment:
Carburetor, ignition timing, brake, and clutch adjustments.
Torque Specifications:
Crucial torque values for critical fasteners.
Technical Depth
Depth:
Comprehensive, suitable for both amateur enthusiasts and professional mechanics.
Diagnostic Procedures:
Includes specific diagnostic flowcharts and fault finding guides.
Rebuild Manuals:
Contains detailed instructions for major component rebuilds.
📊 Manual Specifications
File Format
Searchability:
Likely searchable text within the PDF.
Print Quality
Resolution:
High quality, allowing for clear viewing of diagrams and text.
Binding Type
Type:
Digital (PDF format).
Paper Type
Type:
N/A (Digital format).
Digital Features
Hyperlinks:
Potential for internal hyperlinks via the table of contents.
⚙️ Engine Specifications
Primary Engine
Engine Code:
F5A (typical for this era Suzuki models).
Engine Type:
Inline 3-cylinder, 4-stroke, naturally aspirated.
Displacement:
Approximately 543 cc (0.54 L).
Performance
Horsepower:
Around 28-32 PS (metric horsepower) at 6000-6500 rpm.
Torque:
Approximately 4.2-4.5 kgf·m (41-44 Nm) at 3500-4000 rpm.
Fuel System
Fuel Delivery:
Carbureted (single barrel or dual barrel depending on market/spec).
Fuel Type:
Unleaded gasoline (RON 91 or higher).
Lubrication
Oil Type:
API SF/SG or equivalent, SAE 10W-30 or 10W-40 (consult manual for precise specification).
Cooling
Cooling System:
Water-cooled.
Ignition
Ignition System:
Distributor-based, breaker point or electronic ignition.
🔧 Transmission
Standard
Type:
4-speed manual transmission.
Optional
Type:
3-speed automatic transmission (often available on higher trims or specific markets).
Features
Clutch Type:
Dry single plate clutch.
Transmission Fluid:
API GL-4 SAE 75W/90 or 80W-90 gear oil.
📐 Dimensions
Exterior
Length:
Approx. 3,100 - 3,200 mm (Kei car regulations).
Width:
Approx. 1,300 - 1,400 mm (Kei car regulations).
Height:
Approx. 1,300 - 1,400 mm.
Wheelbase:
Approx. 2,000 - 2,100 mm.
Weights
Curb Weight:
Approx. 550 - 650 kg.
Gross Vehicle Weight:
Varies, typically around 900-1000 kg.
🛡️ Safety Features
Ratings
Crash Test Results:
Limited modern safety testing data available for vehicles of this era and class.
Active Features
Brakes:
Front disc, rear drum brakes. Parking brake mechanism.
Steering:
Rack and pinion steering, non-power assisted.
Passive Features
Seatbelts:
Standard lap belts or three-point belts depending on market and trim.
Body Construction:
Unit-body construction, basic structural integrity for its class.
💡 Technology Features
Infotainment
Radio:
Typically an AM/FM radio, possibly with an 8-track or cassette player on higher trims.
Speakers:
Basic front speaker setup.
Driver Assistance
Power Steering:
Generally not equipped, manual steering only.
Air Conditioning:
Optional on some models, often a dealer-fitted accessory.
Connectivity
Connectivity Features:
None (analog era).
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6-12 months, whichever comes first.
Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Every 10,000 - 15,000 km (6,000 - 9,000 miles).
Spark Plug Replacement:
Every 20,000 - 30,000 km (12,000 - 18,000 miles).
Transmission Fluid Change:
Every 30,000 - 40,000 km (18,000 - 25,000 miles).
Fluid Specifications
Engine Oil Capacity:
Approximately 3.0 - 3.5 liters (including filter).
Transmission Fluid Capacity:
Approximately 1.5 - 2.0 liters.
Coolant Type:
Ethylene glycol based antifreeze/coolant, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Carburetor:
Can be prone to wear and require rebuilding or adjustment due to age and material degradation.
Ignition System:
Breaker points require regular adjustment and eventual replacement; electronic ignition conversions are common upgrades.
Rust And Corrosion:
Common issue for vehicles of this age, especially in regions with salt usage on roads. Check sills, wheel arches, and underbody.
Electrical Connections:
Corroded or loose electrical connectors can lead to intermittent issues.
Suspension Bushings:
Rubber bushings in suspension and steering components degrade over time, affecting handling.
📚 Vehicle History
Brand Heritage
Suzuki History:
Suzuki Motor Corporation, a Japanese multinational corporation known for its compact automobiles, motorcycles, and ATVs. Founded in 1909.
Model Evolution
Cervo Lineage:
The Cervo nameplate has been used by Suzuki for several generations of their Kei cars, often emphasizing a sportier or more stylish design.
Sc100 Context:
Represents Suzuki's offering in the popular and highly regulated Japanese Kei car segment during the late 1970s and early 1980s.
Production
Manufacturing Location:
Japan.
Production Period:
Approximately 1977-1982, part of the SS/SC generation.
🏆 Awards & Recognition
Recognitions
Historical Awards:
As a niche Kei car, specific widespread awards are unlikely; its success was measured by market share and practicality in Japan.
Ratings
Fuel Economy Rating:
Excellent for its time, typically around 20-25 km/L (47-59 mpg US) depending on driving conditions.
Certifications
Kei Car Status:
Fully compliant with Japanese Kei car regulations of the period.
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