Vehicle Segment:
Dual-sport/Enduro motorcycle.
Target Audience:
Riders seeking a reliable, lightweight, and versatile motorcycle for on-road and light off-road use.
Competitors 2003:
Honda XR200R, Kawasaki KLX250S, Yamaha XT225.
Model Appeal:
Known for its simplicity, durability, and ease of maintenance.
Value To Owner:
Empowers owners with dealer-level knowledge for maintenance and repairs, saving time and money.
Primary Coverage:
Full service and repair for the Suzuki DR200SE 2003 model year.
Secondary Coverage:
Includes maintenance, troubleshooting, electrical diagnostics, and component overhauls.
Specific Sections Mentioned:
GENERAL INFORMATION, PERIODIC MAINTENANCE, ENGINE, FUEL AND LUBRICATION SYSTEM, CHASSIS, ELECTRICAL SYSTEM, SERVICING INFORMATION, EMISSION CONTROL INFORMATION.
Estimated Pages:
Hundreds (specific number not provided, but described as 'complete').
Type:
Factory Service Repair Manual (FSM)
Engine:
Complete engine disassembly, assembly, tuning, and troubleshooting.
Fuel Lubrication:
Carburetor system, fuel tank, fuel pump (if applicable), lubrication system, oil pump, oil filter.
Chassis:
Frame, suspension (front forks, rear shock), steering, wheels, tires, brakes (front and rear).
Electrical:
Ignition system, lighting system, battery, charging system (stator, rectifier/regulator), starter motor, wiring diagrams, switches, sensors.
Emission Control:
Information related to emission control systems and their servicing.
Servicing Information:
General servicing procedures, specifications, and guidelines applicable to the model.
Maintenance:
Periodic maintenance schedule, oil changes, filter replacement, spark plug replacement, chain adjustment, brake adjustments, lubrication.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon problems.
Repair:
Detailed instructions for component disassembly, cleaning, inspection, repair, and reassembly.
Technical Data:
Torque specifications, fluid capacities, clearances, timing specifications, electrical resistance values.
Electrical Diagrams:
Yes, detailed electrical wiring diagrams are included for troubleshooting and repair.
Rebuilds:
Detailed instructions for engine rebuilds, including piston, rings, cylinder, crankshaft, and valve train overhauls.
Depth:
Comprehensive, covering all aspects from basic maintenance to complete engine and chassis overhauls.
Diagnostic Capabilities:
Advanced diagnostic procedures, including troubleshooting electrical faults, engine performance issues, and chassis component failures.
Readability:
Zoom in/out capability for detailed viewing.
Compatibility:
Compatible with all versions of Windows & Mac.
Required Software:
Adobe PDF Reader & WinZip.
Searchability:
Likely searchable PDF for quick access to information.
Printability:
Designed for clear printing of diagrams and text.
Binding:
N/A (Digital PDF format).
Paper Type:
N/A (Digital PDF format).
Engine Type:
4-stroke, SOHC, air-cooled
Displacement:
199 cc (12.1 cu. in.)
Bore X Stroke:
66.0 mm x 57.0 mm
Carburetor:
Mikuni VM28 (likely, exact model may vary)
Valve Train:
SOHC (Single Overhead Camshaft), 2 valves per cylinder.
Horsepower Estimated:
Approximately 16-18 HP (at crankshaft)
Torque Estimated:
Approximately 11-13 lb-ft (at crankshaft)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approximately 3.7 US gal (14 L)
Overall Length:
Approx. 83.1 in (2110 mm)
Overall Width:
Approx. 32.3 in (820 mm)
Overall Height:
Approx. 46.1 in (1170 mm)
Wheelbase:
Approx. 54.3 in (1380 mm)
Ground Clearance:
Approx. 10.4 in (265 mm)
Curb Weight:
Approx. 277.8 lbs (126 kg)
Payload Capacity:
Not explicitly specified, but typical for this class of bike.
Safety Certification:
Meets relevant DOT (Department of Transportation) and EPA (Environmental Protection Agency) standards for street-legal motorcycles in its intended markets.
Braking System:
Front: Disc brake, Rear: Drum brake.
Lighting:
Headlight, taillight, brake lights, turn signals.
Oil Change Interval:
Typically every 2,000-3,000 km (1,200-1,800 miles) or 6 months, whichever comes first. (Refer to manual for precise interval).
Air Filter Cleaning:
Recommended cleaning every 1,000-2,000 km (600-1,200 miles) or as needed based on riding conditions.
Spark Plug Replacement:
Inspect every 4,000-6,000 km (2,500-3,700 miles), replace as needed.
Engine Oil Type:
SAE 10W-40 API SE or SF. (Manual will specify exact classification and viscosity grade).
Engine Oil Capacity:
Approximately 1.4 L (1.5 US qt) without filter change, 1.6 L (1.7 US qt) with filter change. (Refer to manual for precise figures).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid for disc brake systems. (Rear drum brake requires no specific fluid).
Gear Oil Type:
Suzuki recommends SAE 80W API GL-3 or GL-4 gear oil for the transmission. (Manual confirmation required).
Fork Oil Type:
Typically SAE 10W fork oil. (Manual will specify exact type and quantity).
Common Wear Items:
Chain and sprockets, brake pads, tires, clutch plates (with high mileage).
Carburetor Tuning:
May require periodic cleaning and adjustment to maintain optimal performance, especially after extended periods of non-use or in varying altitudes.
Suzuki Motorcycles:
Suzuki has a long-standing history in motorcycle manufacturing, known for innovative engineering and reliable performance across various segments, including off-road and dual-sport.
Dr Series:
The DR series has been a staple in Suzuki's lineup, evolving over the years to offer a range of displacement options for dual-sport riding, emphasizing practicality and off-road capability.
Model Run Start:
The DR200SE model has been in production for many years, with updates and refinements across different model years.
