Suzuki DR750S DR800S (DR750S-J-K-L-M DR800S-N-P-R-S-T-V) Motorcycle Workshop Service Repair Manual 1988-1997 (239MB Searchable Printable Bookmarked iPad-ready PDF) Download

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Basic Information Identification Make: Suzuki Model: DR750S / DR800S Model Codes: DR750S-J, DR750S-K, DR750S-L, DR750S-M, DR800S-N, DR800S-P, DR800S-R, DR800S-S, DR800S-T, DR800S-V Production Years: 1988-1997 Introduction Market Position Target Audience: DIY...

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类型: Motorcycle

斯库: 42724

标签: 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 Cars DR750S DR750S-J DR750S-K DR750S-L DR750S-M DR800S DR800S-N DR800S-P DR800S-R DR800S-S DR800S-T DR800S-V Maruti Suzuki Motorcycle Suzuki

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Description

Basic Information
Identification
Make:	Suzuki
Model:	DR750S / DR800S
Model Codes:	DR750S-J, DR750S-K, DR750S-L, DR750S-M, DR800S-N, DR800S-P, DR800S-R, DR800S-S, DR800S-T, DR800S-V
Production Years:	1988-1997

Introduction
Market Position
Target Audience:	DIY enthusiasts and experienced mechanics.
Competitive Analysis
Value Proposition:	Provides dealer-level repair and service information at a fraction of the cost, enabling cost-effective vehicle maintenance and repair.
Key Features
Content Quality:	100% complete and intact, no missing/corrupt pages or sections.
Delivery Method
Delivery:	Instant download link on checkout page and via email.

Manual Details
Coverage Areas
Coverage Years:	1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997
Styles Covered:	All
Page Count
Total Pages:	More than 450
Manual Type
Type:	Workshop Service Repair Manual
Language
Language:	English
Format
File Format:	PDF
File Size:	239MB
Compatibility:	Windows, Mac, Linux

Manual Coverage
Systems Covered
Engine:	Engine Mechanical, Engine Coolant, Engine Control System
Drive Train:	Drive Shaft, Drive Belt, Differential Case Assy, Chain Sub-Assy
Cooling:	Cooling System, Cooling Fan System, Radiator Assy, Heater Radiator Assy
Fuel Emission:	Emission Control Systems, Charcoal Canister, SFI System
Brakes:	Brake System, Brake Pedal, Brake Master Cylinder, Brake Fluid, Brake Booster, Brake Actuator, Rear Brake
Suspension Steering:	Rear Suspension System, Rear Suspension, Wheel And Tire System, Rear Wheel Alignment, Steering System, Steering Sensor, Steering Column, Power Steering, Power Steering Link Assy
Electrical Lighting:	Charging System, Ignition System, Starting System, Starter Switch, Starter Assy, Lighting System, Combination Meter, Horn, Horn Button Assy, License Plate Lamp Assy
Body Chassis:	Body Repair, Hood, Roof Headlining, Roof Drip Side Finish Moulding, Roof Antenna Pole Sub-Assy, Rear Bumper, Side Mudguard, Name Plate
Interior Comfort:	Instrument Panel, Sun Roof System, Sun Roof, Seat Belt Warning System, Seat Belt, Seat, Rear Seat Belt, Cigarette Lighter Assy, Radio Receiver Assy
Wipers Washers:	Wiper Rubber, Wiper And Washer System, Wiper & Washer, Windshield Wiper Switch Assy, Windshield Wiper Motor Assy, Rear Wiper Rubber, Rear Wiper Motor Assy, Washer Nozzle
Safety Restraint:	Supplemental Restraint System, Air Bag, Curtain Shield Air Bag Assy, Side Air Bag Sensor Assy, Center Air Bag Sensor Assy, Passenger Air Bag Assy, Seat Position Air Bag Sensor
Procedures Included
General Procedures:	Maintenance, Troubleshooting, Repair, Complete Dis-assembly
Engine Procedures:	Cylinder Head Assy, Cylinder Head, Cylinder Block Assy, Camshaft, Camshaft Position Sensor, Valve Clearance, Oil Pump, Oil Filter, Thermostat, Lubrication System
Transmission Procedures:	Manual Transaxle System, Manual Transaxle Oil, Manual Transaxle Assy, Torque Converter Clutch, Transmission Valve Body, Transmission Revolution Sensor, Transmission Control Cable, Output Shaft Assy, Input Shaft Assy
Electrical Procedures:	Wiring Diagrams, Wire Harness Repair, Electrical Service Procedures, Ignition System, Charging System, Starting System
Brake Procedures:	Brake System Repair, Brake Fluid Replacement, Brake Bleeding
Suspension Steering Procedures:	Suspension Component Replacement, Wheel Alignment, Steering System Diagnosis and Repair
Body Procedures:	Body Panel Repair, Trim Component Installation/Removal
Technical Depth
Depth:	Detailed step-by-step instructions, hundreds of photos and illustrations, enlarged insets for detailed part examination, diagnostic procedures, troubleshooting guides.
Diagnostic Capabilities:	Comprehensive electrical system diagnostics, troubleshooting for various mechanical and electrical faults.

Manual Specifications
File Format
File Type:	PDF
Searchability:	Searchable
Print Quality
Printability:	Printable pages
Binding Type
Binding:	Digital Download (PDF)
Paper Type
Paper Quality:	N/A (Digital)
Features
Bookmarked:	Yes
Device Compatibility:	iPad-ready
Restrictions:	DRM-free, no restrictions

Engine Specifications
Primary Engine
Engine Type:	4-stroke, Single-cylinder, Air-cooled, SOHC
Engine Displacement:	744cc (DR750S) / 779cc (DR800S)
Performance
Bore X Stroke:	DR750S: 94 x 109 mm / DR800S: 94 x 113.7 mm
Compression Ratio:	DR750S: 8.4:1 / DR800S: 9.1:1
Horsepower:	Approx. 50-52 HP (exact figures vary by model year and tuning)
Torque:	Approx. 60-62 Nm (exact figures vary by model year and tuning)
Fuel System
Fuel Delivery:	Mikuni Carburetor(s) (e.g., VM34SS for DR750S, BDST36 for DR800S)
Lubrication
Oil Capacity:	Approx. 2.4 Liters (engine oil)
Maintenance
Spark Plug:	NGK DR8ES-L or equivalent
Valve Clearance Intake:	0.05 - 0.10 mm (cold)
Valve Clearance Exhaust:	0.10 - 0.15 mm (cold)

Transmission
Standard
Type:	5-speed constant mesh
Features
Clutch:	Wet multi-plate
Maintenance
Transmission Oil Type:	SAE 10W-40 API SG or higher (Suzuki recommends specific grades)
Transmission Oil Capacity:	Approx. 1.2 Liters

Dimensions
Exterior
Length:	Approx. 2270 mm
Width:	Approx. 830 mm
Height:	Approx. 1335 mm
Weights
Dry Weight:	Approx. 180-190 kg (varies by model)
Curb Weight:	Approx. 200-210 kg (fully fueled)
Wheels Tires
Front Tire Size:	90/90-21 54S
Rear Tire Size:	130/80-17 65S
Front Suspension Travel:	Approx. 220 mm (Telescopic, oil-damped)
Rear Suspension Travel:	Approx. 200 mm (SWING ARM TYPE, oil-damped)

Safety Features
Ratings
Safety Features:	While the manual covers safety systems like Supplemental Restraint Systems (Airbags), the DR750S/DR800S are primarily motorcycles and do not have these standard automotive safety features. Focus is on braking and handling dynamics.
Active Features
Braking System:	Front: Disc brake, Rear: Drum brake (early models) or Disc brake (later models).

Technology Features
Infotainment
Instrumentation:	Analog speedometer, tachometer, odometer, trip meter, and warning lights. Basic but functional.
Driver Assistance
Electronics:	No electronic rider aids such as ABS or traction control are typically found on these models.

Maintenance
Service Intervals
Oil Change:	Every 3,000-5,000 km or 6 months, whichever comes first.
Air Filter Cleaning:	Every 3,000-5,000 km. Replacement as needed.
Spark Plug Check Clean:	Every 3,000-5,000 km. Replace as needed.
Valve Clearance Check:	Every 10,000-15,000 km or as per manual recommendations.
Fluid Specifications
Engine Oil:	SAE 10W-40 API SG or higher. Suzuki Superbike 4-stroke engine oil recommended.
Brake Fluid:	DOT 3 or DOT 4.
Known Issues
Common Problems:	Potential for cam chain tensioner noise, carburetion tuning can be sensitive, early models may have drum rear brakes which require more maintenance than discs.
Common Issues
Electrical Reliability:	General reliability is good, but proper maintenance of electrical connections is crucial, especially for older models.

Vehicle History
Brand Heritage
Manufacturer:	Suzuki Motor Corporation, a renowned Japanese manufacturer with a long history in motorcycles, automobiles, and marine engines.
Model Evolution
Heritage:	The DR750S was Suzuki's first single-cylinder machine to break the 500cc barrier, and it evolved into the DR800S, which at one time was the world's largest single-cylinder production motorcycle. They are part of Suzuki's 'DR' series of dual-sport motorcycles.
Production
Manufacturing Era:	Late 1980s through the 1990s, signifying a period of innovation in the dual-sport segment.

Awards & Recognition
Recognitions
Market Impact:	Recognized for establishing Suzuki's presence in the large-displacement single-cylinder dual-sport market. The DR800S was notable for its engine size.