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2002-2007 Suzuki Eiger LT-A400 400F ATV Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Eiger LT-A400 / LT-A400F Product Name: 2002-2007 Suzuki Eiger LT-A400 400F ATV Repair Manual PDF Download Codes Model Code Prefix: LT-A400 👋 Introduction...
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类型: Atv
厂商:
斯库: 48320
2002-2007 Suzuki Eiger LT-A400 400F ATV Repair Manual2002-2007 Suzuki Eiger LT-A400 400F ATV Repair Manual2002-2007 Suzuki Eiger LT-A400 400F ATV Repair Manual2002-2007 Suzuki Eiger LT-A400 400F ATV Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Eiger LT-A400 / LT-A400F
Product Name:
2002-2007 Suzuki Eiger LT-A400 400F ATV Repair Manual PDF Download
Codes
Model Code Prefix:
LT-A400
👋 Introduction
Market Position
Market Position:
The Suzuki Eiger LT-A400 series was positioned as a capable, mid-range utility ATV, appealing to riders seeking a balance of performance and affordability for recreational riding and light to moderate work tasks.
Competitive Analysis
Competitors:
Competed with models from Yamaha (Grizzly), Honda (FourTrax), Kawasaki (Bayou/Brute Force), and Polaris (Sportsman) in the mid-size utility ATV segment.
Key Features
Key Features:
Single-cylinder engine, automatic transmission, selectable 2WD/4WD (on 4x4 models), independent front suspension, robust chassis, reliable performance for its class.
Suspension Type:
Independent front suspension (double A-arm), Swingarm rear suspension with shock absorber.
📋 Manual Details
Coverage Areas
Covered Years:
2002, 2003, 2004, 2005, 2006, 2007
Covered Models:
LT-A400F Eiger 4x2 Automatic, LT-A400F Eiger 4x4 Automatic
Page Count
Estimated Page Count:
300-400 (typical for this era and vehicle type)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual / Workshop Manual
Additional Manual Types:
Includes sections relevant to Owner's Manual content (routine maintenance, basic operation) and Parts Catalog information (component identification).
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine removal/installation, lubrication, cooling, cylinder head, piston, crankshaft, camshaft, valve timing, carburetor (or fuel injection if applicable), ignition system, starter motor, compression tests, internal engine repairs.
Transmission Drivetrain:
Automatic transmission operation and repair, drive chain adjustment and replacement, sprocket inspection and replacement, final drive, CV joints, propeller shafts (for 4x4 models).
Fuel System:
Fuel tank, fuel lines, fuel filter, carburetor/fuel injection system, fuel pump, fuel system diagnostics.
Electrical System:
Wiring diagrams, battery, charging system (alternator/stator, rectifier/regulator), starting system, lighting, instrumentation, switches, fuses, relays, troubleshooting electrical faults.
Suspension Steering:
Front and rear suspension systems, shock absorbers, springs, control arms, bushings, steering system components, tie rods, steering linkage, alignment procedures.
Brakes:
Hydraulic brake system (front and rear), brake calipers, master cylinders, brake lines, brake pads, brake disc inspection and replacement, bleeding procedures, parking brake.
Bodywork Chassis:
Frame inspection, body panels, plastic components, fenders, seat, rack systems, removal and installation of body parts.
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, air filter cleaning/replacement, spark plug inspection/replacement, valve clearance checks, lubrication points, drive chain maintenance.
Troubleshooting:
Diagnostic charts, common problems and solutions, symptom-based troubleshooting for engine, electrical, and mechanical issues.
Rebuild Procedures:
Detailed instructions for engine overhauls, transmission rebuilds, carburetor overhaul, brake caliper rebuilds, and other major component repairs.
Torque Specifications:
Crucial torque values for engine components, suspension, wheels, and other critical fasteners.
Ignition System Repair:
Spark plug, ignition coil, CDI unit, stator testing and replacement.
Cooling System Service:
Radiator flushing, coolant replacement, fan operation checks, thermostat service.
Wheel Tire Service:
Tire pressure checks, tire rotation, wheel bearing inspection and replacement, wheel bolt torque specifications.
Electrical Troubleshooting Guides:
Flowcharts and detailed guides for diagnosing common electrical faults.
Technical Depth
Depth:
Comprehensive from basic checks to complete engine and transmission rebuilds. Suitable for DIY enthusiasts and professional mechanics.
Diagnostic Tools Recommended:
Basic hand tools, torque wrench, multimeter, feeler gauges, compression tester, specialized tools for certain engine components (as specified within the manual).
📊 Manual Specifications
File Format
File Format:
Adobe PDF
Searchability:
Typically searchable PDF, allowing quick navigation to specific topics.
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or sections.
Binding Type
Binding Type:
N/A (Downloadable PDF)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 1-cylinder, liquid-cooled (often oil-cooled assist)
Displacement:
376 cc (23.0 cu. in.)
Bore X Stroke:
85.0 mm x 66.0 mm
Compression Ratio:
9.2:1 (typical, verify with manual)
Performance
Horsepower:
Approximately 25-28 HP (verify with manual)
Torque:
Approximately 22-24 lb-ft (verify with manual)
Fuel System
Fuel Delivery:
Carburetor (e.g., Mikuni BSR33)
Fuel Type:
Unleaded gasoline, 87 octane or higher
Fuel Tank Capacity:
3.1 US gal (11.7 L)
Lubrication
Oil Type:
SAE 10W-40 API SE, SF, SG, SH, SJ or higher (verify with manual for specific viscosity and API rating)
Oil Capacity With Filter:
2.2 US qt (2.1 L)
Cooling System
Cooling Method:
Liquid-cooled (with fan)
Coolant Type:
Permanent antifreeze solution, 50/50 mix of ethylene glycol and distilled water
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT with V-belt drive)
Transmission Gears:
High, Low, Neutral, Reverse (H, L, N, R)
Features
Drive System:
Shaft drive to rear differential; Shaft drive to front differential (4x4 models), with electronic push-button engagement for 4WD.
Final Drive Fluid Type:
SAE 80W API GL-5 hypoid gear oil
Final Drive Fluid Capacity:
160 ml (0.17 US qt) for front/rear differentials
📐 Dimensions
Exterior
Overall Length:
78.7 in (2000 mm)
Overall Width:
45.3 in (1150 mm)
Overall Height:
43.9 in (1115 mm)
Wheelbase:
48.6 in (1235 mm)
Weights
Dry Weight:
536 lbs (243 kg) for 4x4 model (approximate)
Curb Weight:
562 lbs (255 kg) for 4x4 model (approximate)
Cargo
Front Rack Capacity:
20 kg (44 lbs)
Rear Rack Capacity:
40 kg (88 lbs)
Towing Capacity:
N/A (typically not rated for towing on this model)
🛡️ Safety Features
Ratings
Safety Standards:
Complies with ANSI standards for recreational ATVs.
Active Features
Braking System:
Front: Dual hydraulic disc brakes. Rear: Single hydraulic disc brake. Parking brake mechanism.
Lighting:
Halogen headlights, taillight, brake light.
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrumentation: speedometer, odometer, trip meter, high beam indicator, neutral indicator, reverse indicator, 4WD indicator.
Driver Assistance
Driver Assistance:
Electronic 4WD engagement system (on 4x4 models).
Connectivity
Connectivity:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 1 year (whichever comes first), or more frequently in severe use.
Air Filter Cleaning:
Every 20 hours, or more frequently in dusty conditions.
Spark Plug Check:
Every 100 hours or 1 year. Replace as needed based on condition.
Valve Clearance Check:
Every 100 hours or 1 year.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Issues:
Potential for carburetor issues (clogging, adjustment), CV joint wear, and starter motor solenoid problems. Some models may experience cam chain tensioner noise over time. The manual will detail checks and fixes for these.
Maintenance Tips:
Regular cleaning and proper storage can prevent many common issues, especially related to the carburetor and electrical connections in wet environments. The manual provides specific cleaning procedures.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Suzuki has a long history of producing reliable and capable motorcycles and ATVs, known for their engineering and performance in various off-road applications.
Model Evolution
Model Evolution:
The Eiger LT-A400 was introduced to offer a more powerful and refined option in Suzuki's ATV lineup, building upon previous single-cylinder designs. It offered a balance of utility and trail performance.
Production
Production Years:
2002-2007 (for this specific generation covered by the manual)
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