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Suzuki Eiger LT-A400 2002-2007 Workshop Service Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Eiger Model Code: LT-A400 Production Years Covered: 2002, 2003, 2004, 2005, 2006, 2007 👋 Introduction Market Position Segment: Utility All-Terrain Vehicle (ATV) Target...
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类型: Atv
厂商:
斯库: 67178
Suzuki Eiger LT-A400 2002-2007 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Eiger
Model Code:
LT-A400
Production Years Covered:
2002, 2003, 2004, 2005, 2006, 2007
👋 Introduction
Market Position
Segment:
Utility All-Terrain Vehicle (ATV)
Target Audience:
Recreational riders, farmers, hunters, and utility users requiring reliable off-road performance
Competitive Analysis
Key Competitors:
Honda FourTrax, Yamaha Kodiak, Kawasaki Prairie
Key Features
Design Philosophy:
Emphasis on durability, reliability, and user-friendly operation for demanding off-road conditions
Manual Value Proposition:
Provides comprehensive, accurate, and readily accessible repair information to reduce downtime and ownership costs
📋 Manual Details
Coverage Areas
Primary Focus:
Repair, Maintenance, Service, Adjustments, Troubleshooting
Page Count
Total Pages:
424
Manual Type
Type:
Workshop Service Manual
Language
Primary Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, diagnostics, component removal/installation, lubrication, cooling system
Transmission:
Automatic transmission service, clutch adjustments, gear inspection, fluid changes
Drivetrain:
Front and rear drive shafts, differentials, CV joints, wheel bearings
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, alignment procedures
Brakes:
Brake system diagnostics, hydraulic system service, caliper and master cylinder repair, pad and rotor replacement
Electrical System:
Wiring diagrams, charging system (alternator, battery), starting system (starter motor), ignition system, lighting, instrumentation
Fuel System:
Fuel pump, fuel filter, carburetor (if applicable), fuel lines, fuel tank service
Cooling System:
Radiator, thermostat, water pump, coolant hoses, fan operation
Chassis And Body:
Frame inspection, body panel removal/installation, seat service, handlebar and control components
Wheels And Tires:
Tire pressure recommendations, wheel specifications, lug nut torque
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication points, periodic inspection schedules
Troubleshooting:
Diagnostic flowcharts, common problem identification, symptom analysis
Disassembly Assembly:
Step-by-step instructions for removing and installing all major components
Adjustments:
Carburetor tuning, brake adjustments, clutch engagement, suspension settings
Rebuilding Procedures:
Comprehensive instructions for rebuilding major assemblies like the engine and transmission
Technical Depth
Depth:
Highly detailed, bumper-to-bumper coverage suitable for both professional mechanics and experienced DIY enthusiasts
Illustrations:
Detailed pictorial diagrams, exploded views, and photos to guide repair procedures
Special Tools:
Identification and usage instructions for specific Suzuki special service tools (SSTs)
Specifications:
Precise service data, factory specifications, allowable limits, tightening torques
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, ensuring clarity of text and diagrams
Print Quality
Page Render:
All pages are printable at original quality
Binding Type
Digital Format:
N/A (Digital Download)
Paper Type
Digital Format:
N/A (Digital Download)
Compatibility
Operating Systems:
Windows, Mac OS, Linux
Requirements
Software:
Adobe Reader (or compatible PDF viewer)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, single-cylinder
Displacement:
376 cc
Bore X Stroke:
80.0 mm x 74.4 mm
Cooling System:
Liquid-cooled
Performance
Horsepower Estimate:
Approx. 23-25 HP (varies slightly by model year and tuning)
Torque Estimate:
Approx. 28-30 lb-ft (varies slightly by model year and tuning)
Fuel System
Carburetion:
Mikuni BSR36 carburetor (likely for most years, check manual for specifics)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type:
Suzuki recommends specific motorcycle/ATV engine oil (e.g., SAE 10W-40 API SG or higher)
Oil Capacity:
Refer to manual for exact capacity with/without filter change, typically around 2.0-2.5 liters
🔧 Transmission
Standard
Type:
Automatic (Torque Converter)
Drive Modes:
2WD/4WD selectable (often electronic push-button)
Features
Gear Selection:
High/Low range, Neutral, Reverse
Transmission Fluid
Type:
Suzuki recommends specific ATF (Automatic Transmission Fluid) – consult manual for exact specification
📐 Dimensions
Exterior
Length:
Approx. 76.0 inches (1930 mm)
Width:
Approx. 43.3 inches (1100 mm)
Height:
Approx. 45.1 inches (1145 mm)
Weights
Curb Weight:
Approx. 527 lbs (239 kg)
Towing Capacity:
Refer to manual, typically around 600 lbs (272 kg) for braked trailer
Payload Capacity:
Approx. 375 lbs (170 kg) including rider and cargo
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets ANSI/SVIA-1-2001 safety standards for ATVs
Active Features
Braking System:
Hydraulic disc brakes front and rear
Engine Braking:
Utilizes engine braking in lower gears
Passive Features
Chassis Design:
Steel frame construction, integrated floorboards with foot protection
Lighting:
Dual headlights, taillight/brake light
💡 Technology Features
Infotainment
Features:
Basic instrumentation (speedometer, odometer, fuel gauge, indicator lights). No advanced infotainment systems.
Driver Assistance
Features:
Electronic 2WD/4WD selection, engine braking.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 6 months, whichever comes first (refer to manual for precise intervals)
Air Filter Cleaning:
Every 20 hours or as needed based on operating conditions
Spark Plug Replacement:
Refer to manual, typically around every 200 hours or annually
Valve Clearance Check:
Refer to manual, typically around every 200 hours
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40
Engine Oil Standard:
API SG or higher
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Coolant Type:
Permanent type antifreeze coolant (50/50 mixture with distilled water)
Known Issues
Carburetor Tuning:
Can require periodic adjustment due to altitude or wear. Manual provides detailed tuning procedures.
Drive Belt Wear:
Regular inspection and replacement of the CVT drive belt is crucial for optimal performance.
Electrical Connections:
Corrosion or loose connections can occur in off-road environments; manual details troubleshooting electrical gremlins.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long history of producing reliable and capable ATVs, known for their robust engineering.
Model Evolution
Eiger Positioning:
The Eiger was positioned as a mid-size utility ATV, offering a balance of power, comfort, and utility features.
Engine Development:
The LT-A400 engine has been used in various Suzuki models, known for its durability and straightforward design.
Production
Manufacturing Location:
Primarily manufactured in Japan or by Suzuki affiliates.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Suzuki ATVs of this era are generally recognized for their reliability and value in the utility segment.
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