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2007 Suzuki Grand Vitara JB416/JB420/JB627/JB419 Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Grand Vitara Year: 2007 Codes Chassis Codes: • JB416 • JB420 • JB627 • JB419 Generation Generation Designation: Second Generation (JT Series) Generation...
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2007 Suzuki Grand Vitara JB416/JB420/JB627/JB419 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Grand Vitara
Year:
2007
Codes
Chassis Codes:
• JB416
• JB420
• JB627
• JB419
Generation
Generation Designation:
Second Generation (JT Series)
Generation Years:
2005-2013
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover
Target Audience:
Consumers seeking a capable, versatile, and often more affordable SUV option with reliable Suzuki engineering.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Nissan X-Trail (Rogue Sport), Mitsubishi Outlander, Ford Escape
Key Features
Drivetrain Options:
Available in 2WD and 4WD (all-wheel-drive) configurations, often with a lockable center differential for enhanced off-road capability.
Body Style:
5-door SUV with a unibody construction, emphasizing comfort and on-road manners over traditional body-on-frame SUVs.
Value Proposition:
Offers a strong blend of practicality, off-road potential (for its class), and relatively affordable ownership costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service and repair procedures for the 2007 Suzuki Grand Vitara
Page Count
Estimated Page Count:
Thousands (typically 1000+ pages for a comprehensive service manual)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF likely, given typical online offerings)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, lubrication, cooling system
Engine Electrical:
Ignition system, starting system, charging system, fuel injection, engine control module (ECM)
Transmission:
Automatic and Manual transmission overhaul, clutch, torque converter, transmission control module (TCM)
Drivetrain:
Front axle, rear axle, driveshafts, differentials, transfer case, 4WD system
Suspension:
Front and rear suspension components, springs, shock absorbers, control arms, bushings, alignment
Steering:
Steering system, power steering pump, rack and pinion, steering column, wheel alignment
Brakes:
Front and rear brake systems, calipers, rotors, pads, hydraulic lines, parking brake, ABS, ESP
Electrical System:
Battery, charging system, lighting, horns, wipers, power windows, power locks, interior/exterior lighting
Body And Frame:
Body construction, exterior panels, doors, hood, tailgate, interior trim, body sealing
HVAC:
Heating, Ventilation, and Air Conditioning system, compressor, refrigerant, climate control
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel injectors, evaporative emission control system (EVAP)
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, oxygen sensors
Safety Systems:
Airbag system, seat belts, SRS warning lights, child seat anchors (ISOFIX)
Diagnostic Troubleshooting:
Diagnostic trouble codes (DTCs), troubleshooting charts, symptom analysis, component testing
Procedures Included
Preventive Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, inspections
Major Repairs:
Engine overhaul, transmission rebuild, suspension component replacement, brake system repair
Component Replacement:
Detailed instructions for replacing specific parts like alternators, starters, radiators, sensors
Electrical Diagnostics:
Wiring diagrams, circuit testing, component diagnosis for electrical issues
Troubleshooting Guides:
Step-by-step guides for diagnosing and resolving common and uncommon problems
Technical Depth
Depth Of Information:
Comprehensive, covering all aspects from basic maintenance to complete engine and transmission overhauls
Diagnostic Level:
Advanced diagnostics with component testing, circuit analysis, and troubleshooting procedures
Rebuild Procedures:
Detailed instructions and specifications for complete engine, transmission, and differential rebuilds
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format) – commonly distributed in this format
Searchability:
Likely searchable text for quick access to information
Print Quality
Illustrations:
High-quality diagrams, schematics, and photographic illustrations
Resolution:
High resolution suitable for printing individual pages
Binding Type
Physical Binding:
N/A (assuming digital format, but if printed, would be spiral-bound or similar for lay-flat use)
Paper Type
Physical Paper:
N/A (assuming digital format, but for print, would be durable paper suitable for workshop environments)
⚙️ Engine Specifications
Primary Engine
Engine Code Jb416:
J20A
Engine Displacement Jb416:
2.0 Liters (1998 cc)
Engine Cylinders Jb416:
Inline 4-cylinder
Engine Layout Jb416:
DOHC, 16 valves
Engine Type Jb416:
Naturally Aspirated Gasoline
Engine Hp Jb416:
Approximately 140-150 HP (varies slightly by region)
Engine Torque Jb416:
Approximately 133-138 lb-ft (varies slightly by region)
Engine Code Jb420
Engine Code:
J20A
Engine Displacement:
2.0 Liters (1998 cc)
Engine Cylinders:
Inline 4-cylinder
Engine Layout:
DOHC, 16 valves
Engine Type:
Naturally Aspirated Gasoline
Engine Hp:
Approximately 140-150 HP
Engine Torque:
Approximately 133-138 lb-ft
Engine Code Jb627
Engine Code:
H27A
Engine Displacement:
2.7 Liters (2736 cc)
Engine Cylinders:
V6
Engine Layout:
SOHC, 24 valves
Engine Type:
Naturally Aspirated Gasoline
Engine Hp:
Approximately 185-190 HP
Engine Torque:
Approximately 190-195 lb-ft
Engine Code Jb419
Engine Code:
J20A
Engine Displacement:
2.0 Liters (1998 cc)
Engine Cylinders:
Inline 4-cylinder
Engine Layout:
DOHC, 16 valves
Engine Type:
Naturally Aspirated Gasoline
Engine Hp:
Approximately 140-150 HP
Engine Torque:
Approximately 133-138 lb-ft
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Multi-point Injection (MPI)
Emission Control:
Catalytic Converter, Oxygen Sensors, EVAP system
🔧 Transmission
Standard
Standard Transmission Type:
4-speed Automatic
Optional
Optional Transmission Type:
5-speed Manual
Features
Transmission Control:
Electronic transmission control with adaptive shift logic
4Wd System:
Suzuki's advanced 4-Mode 4x4 system (VVT) with 2WD, 4WD-High, 4WD-Low, and locked center differential options for enhanced traction and off-road capability.
📐 Dimensions
Exterior
Wheelbase:
Approximately 103.9 inches (2640 mm)
Length:
Approximately 176.1 inches (4475 mm)
Width:
Approximately 71.7 inches (1820 mm)
Height:
Approximately 65.7 inches (1670 mm)
Weights
Curb Weight:
Approximately 3,300 - 3,700 lbs (1497 - 1678 kg), depending on engine and drivetrain
Towing Capacity:
Typically around 3,000 lbs (1361 kg) when properly equipped
Payload Capacity:
Approximately 800 - 900 lbs (363 - 408 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash:
Likely received 4 out of 5 stars in frontal crash testing for the driver and passenger (based on typical performance of this generation)
NHTSA Side Impact:
Likely received 4 or 5 out of 5 stars in side impact testing for front and rear occupants.
IIHS Crash Test:
Good ratings in front, side, and rear impact tests from IIHS, potentially 'Acceptable' or 'Good' in roof strength.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Esp:
Available Electronic Stability Program (ESP) or Vehicle Stability Control (VSC)
Passive Features
Airbags:
Standard front dual-stage airbags, available side curtain airbags and front-seat side-impact airbags.
Seatbelts:
Three-point seat belts with pretensioners for all seating positions, LATCH system for child seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, with optional premium audio systems including satellite radio and multiple speakers.
Display Interface:
Basic dashboard display with audio controls and climate settings. Higher trims might offer a small LCD screen for trip computer or audio information.
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Keyless Entry:
Available keyless entry and ignition systems.
Connectivity
Bluetooth:
Limited connectivity options for 2007 models; Bluetooth may be an aftermarket addition or specific to higher trim levels/late production.
Usb Aux Input:
Auxiliary input jack typically available for audio devices. USB ports were not common in this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on operating environment.
Spark Plug Replacement:
Iridium spark plugs typically recommended for 60,000-100,000 miles (96,000-160,000 km).
Coolant Flush:
Every 30,000-60,000 miles (48,000-96,000 km) or 2-4 years.
Transmission Fluid Change:
Automatic transmission fluid (ATF) typically every 30,000-60,000 miles (48,000-96,000 km). Manual transmission fluid: 60,000-90,000 miles (96,000-144,000 km).
Fluid Specifications
Engine Oil Type:
SAE 0W-20 or 5W-30 (API SN or ILSAC GF-5 certified) - **Always verify with manual/oil cap for precise spec.**
Engine Oil Capacity:
Approximately 4.2 quarts (4.0 liters) for 2.0L, 4.7 quarts (4.5 liters) for 2.7L V6, with filter.
Coolant Type:
Suzuki Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with organic acid technology (OAT).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
DEXRON III or equivalent ATF.
Differential Fluid Type:
GL-5 hypoid gear oil, SAE 75W-90 (Front and Rear differentials, Transfer Case).
Known Issues
Common Maintenance Items:
Routine maintenance like oil changes, filter replacements, brake pad/rotor wear, and tire rotations. Check for coolant leaks from hoses or radiator.
Potential Wear Items:
Suspension components (bushings, ball joints, tie rod ends) due to typical SUV usage, especially in harsh climates. Catalytic converter degradation over time.
Electrical Quirks:
Occasional issues with window regulators, power locks, or sensor failures (e.g., ABS sensors). Check grounds for electrical systems.
Engine Specific Notes:
The J20A is generally reliable, but proper oil changes are crucial. The H27A V6 offers more power but can be less fuel-efficient. Keep exhaust systems inspected for rust and leaks.
📚 Vehicle History
Brand Heritage
Suzuki Offroad Legacy:
Suzuki has a long-standing reputation for producing capable and durable off-road vehicles, dating back to models like the Samurai and Sidekick. This heritage influences the Grand Vitara's design and 4x4 capabilities.
Model Evolution
Grand Vitara Development:
The second generation (JT) moved from body-on-frame construction to a more modern unibody design, integrating a ladder frame within the unibody for enhanced rigidity and improved on-road manners while retaining some off-road prowess.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with some assembly potentially occurring in other global locations.
Production Period:
2005-2013 (Second Generation)
🏆 Awards & Recognition
Recognitions
Segment Performance:
Often recognized for its good value for money, robust 4x4 system, and decent off-road capability compared to its mainstream crossover competitors.
Ratings
Consumer Reports:
Consumer Reports ratings varied by model year and specific engine/drivetrain, but generally positioned as a reliable and capable option, particularly its 4WD models.
Certifications
Emissions Standards:
Designed to meet EPA and CARB emissions standards for the respective model year in North America.
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