Engine Mechanical:
Complete engine disassembly, assembly, inspection, and repair
Fuel System:
Fuel injection system, fuel pump, injectors, fuel tank, fuel lines
Cooling System:
Radiator, cooling fan, water pump, thermostat, coolant passages
Ignition System:
Ignition coils, spark plugs, ignition control module
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, lambda sensors
Transmission:
Clutch operation, gearbox disassembly and assembly, gear inspection
Chassis And Frame:
Frame inspection, swingarm, steering head bearings
Suspension Front:
Front fork (telescopic, cartridge type) disassembly, seal replacement, oil levels
Suspension Rear:
Rear shock absorber, linkage, adjustments
Brakes Front:
Dual disc brakes, calipers, master cylinder, brake lines, pads, discs
Brakes Rear:
Single disc brake, caliper, master cylinder, brake lines, pads, disc
ABS System:
ABS unit, wheel speed sensors, hydraulic control unit (for 2008+ models)
Wheels And Tires:
Wheel bearing inspection, tire pressure, rim specifications
Electrical System:
Battery, charging system (stator, rectifier/regulator), starter motor
Lighting System:
Headlight, taillight, turn signals, indicators, wiring for lighting
Instrumentation:
Speedometer, tachometer, indicator lights, warning lamps
Wiring Diagrams:
Complete electrical schematics with component identification
Bodywork And Trim:
Fairings, seat, fuel tank cover, fenders, removal and installation procedures
Scheduled Maintenance:
Oil changes, filter replacements, chain adjustments, lubrication points
Troubleshooting Guides:
Diagnostic procedures for common issues and system malfunctions
Engine Rebuild:
Piston removal/installation, cylinder head work, crankshaft inspection
Suspension Overhaul:
Fork seal replacement, damper rod servicing, spring replacement
Brake System Maintenance:
Brake fluid flush, caliper overhaul, pad and disc replacement
Electrical Diagnostics:
Testing of charging system, starter circuit, ignition system components
Bodywork Repair:
Removal/installation of body panels for access or replacement
Diagnostic Capability:
Advanced diagnostics and troubleshooting procedures
Rebuild Completeness:
Detailed instructions for complete engine, gearbox, and suspension rebuilds
Illustrations Quality:
Hundreds of photos and detailed diagrams illustrating disassembly/assembly processes
Engine Type:
Inline 4-cylinder, 4-stroke, DOHC, 16-valve
Bore X Stroke:
72.0 mm x 73.4 mm (typical for GSX-R derived engine)
Compression Ratio:
12.5:1 (typical for GSX-R derived engine)
Cooling System:
Liquid-cooled
Max Power:
Approx. 98 HP (72 kW) @ 12,000 rpm (stated for earlier models, may vary slightly)
Max Torque:
Approx. 63 Nm (46 lb-ft) @ 10,200 rpm (stated for earlier models, may vary slightly)
Fuel Delivery:
Electronic Fuel Injection (SDTV - Suzuki Dual Throttle Valve)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Oil Type:
Suzuki Performance API SG/SH/SJ, JASO MA certified 10W-40 or 10W-50
Ignition System:
Digital CDI with electronic ignition timing advance
Emission Standards:
Euro 3 compliant (likely for European models)
First Service:
1,000 km (600 miles) or 1 month, whichever comes first.
Regular Maintenance:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first. Engine oil and filter changes typically every 12,000 km (7,500 miles).
Engine Oil Capacity:
3.4 L (3.6 US qt) without filter change; 3.8 L (4.0 US qt) with filter change.
Coolant Type:
Suzuki Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with distilled water (50:50 mix).
Fork Oil Type:
Showas SS-08 or equivalent SAE 10W fork oil.
Fork Oil Level:
134 mm (5.28 in) from the top of the inner tube with the fork fully compressed and spring removed.
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, front fork seals.
Potential Problems:
Some owners report slightly abrupt throttle response in certain conditions, which the manual would help diagnose. Check for valve clearance issues during scheduled maintenance.
Oil Filter P/N:
16510-01G00 (example, verify with manual)
Air Filter P/N:
13780-29G00 (example, verify with manual)
Spark Plug P/N:
NGK CR9E or CR9EIA-9 (verify with manual)
Front Tire Size:
120/70ZR17 M/C (58W)
Rear Tire Size:
180/55ZR17 M/C (73W)
Front Tire Pressure:
250 kPa (2.5 kgf/cm², 36 psi)
Rear Tire Pressure:
290 kPa (2.9 kgf/cm², 42 psi)