Segment:
Supersport Motorcycle
Target Audience:
Performance-oriented riders, track day enthusiasts, DIY mechanics
Key Competitors:
Yamaha YZF-R6, Honda CBR600RR, Kawasaki ZX-6R
Bike Philosophy:
The 'Ring of Fire' - renowned for its balanced performance, handling, and rider feedback.
Manual Value:
Provides comprehensive, factory-level repair and maintenance information for DIY enthusiasts and professional technicians alike.
Engine Mechanical:
Complete overhaul, internal components, cylinder head, crankshaft, pistons, lubrication system
Fuel System:
Fuel injection system, throttle body assembly, fuel pump, injectors, pressure regulator
Ignition System:
Ignition coils, spark plugs, ECU control, timing
Cooling System:
Radiator, fan, thermostat, water pump, coolant specifications
Transmission Drivetrain:
Clutch assembly, gearbox, internal components, final drive, chain maintenance
Suspension Front:
Inverted telescopic forks, adjustment procedures, seals, oil specifications
Suspension Rear:
Monoshock absorber, linkage system, spring preload, damping adjustments
Brakes Front:
Radial-mount calipers, dual disc setup, master cylinder, bleeding procedures, pad replacement
Brakes Rear:
Single disc setup, caliper, master cylinder, bleeding procedures
Electrical System:
Wiring diagrams, battery, charging system, lighting, starter motor, ECU, sensors
Frame Chassis:
Frame inspection, steering head bearing, swingarm maintenance
Bodywork Trim:
Fairing removal and installation, seat, fuel tank, fenders
Wheels Tires:
Wheel bearing maintenance, tire pressure, rim specifications
Scheduled Maintenance:
Oil changes, filter replacements, chain adjustment, brake checks, fluid flushes
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides
Repair Procedures:
Step-by-step instructions for component removal, installation, and overhaul
Engine Rebuild:
Detailed procedures for complete engine disassembly and reassembly
Electrical Diagnostics:
Fault finding for electrical systems, sensor testing, wiring harness repair
Suspension Tuning:
Guidance on adjusting suspension for various riding conditions
Brake System Service:
Comprehensive instructions for brake maintenance and repair
Diagnostic Codes:
Information on reading and interpreting diagnostic trouble codes (DTCs)
Torque Specifications:
Precise torque values for all critical fasteners and components
Clearances Tolerances:
Specifications for internal engine clearances, valve gaps, and bearing tolerances
Wiring Diagrams:
Detailed, high-resolution electrical wiring schematics for all systems
Special Tools:
Identification and usage of specialized tools required for certain procedures
Engine Type:
Inline-4 Cylinder, 4-Stroke, DOHC, 16-Valve
Displacement:
749 cc (45.7 cu in)
Bore X Stroke:
72.0 mm x 46.0 mm
Compression Ratio:
12.5:1
Horsepower:
Approx. 150 HP @ 13,200 RPM (claimed)
Torque:
Approx. 60 lb-ft @ 11,000 RPM (claimed)
Fuel Delivery:
Suzuki Dual Throttle Valve (SDTV) Fuel Injection
Fuel Type:
Unleaded Gasoline, Octane Rating 91 or higher
Oil Type Capacity:
SAE 10W-40, Approx. 3.4 L (3.6 US qt) with filter change
First Service:
1,000 km (600 miles) or 1 month, whichever comes first (oil, filter, chain adjustment, general check).
Subsequent Intervals:
Every 6,000 km (3,700 miles) or 6 months for major services (oil, filter, spark plugs, air filter, valve clearance checks).
Coolant Type:
Suzuki Super Long Life Coolant (or equivalent ethylene glycol-based antifreeze/coolant, 50% solution).
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, tires, fork seals (depending on usage).
Potential Electrical:
Occasional issues with rectifier/regulator under high load or heat; stator coil health.
Chain Lubrication:
Regular cleaning and lubrication of the drive chain is critical for longevity and performance.
