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2008 Suzuki GSX-R 750 Service Repair Manual

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$17.99
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🏷️ Basic Information Identification Make: Suzuki Model: GSX-R750 Year: 2008 Codes Engine Code: GSR750 K8 Chassis Code: GR7CA 👋 Introduction Market Position Segment: Supersport Motorcycle Target Audience: Performance-oriented riders, track...
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类型: Motorcycle
厂商:
斯库: 604390
2008 Suzuki GSX-R 750 Service Repair Manual2008 Suzuki GSX-R 750 Service Repair Manual2008 Suzuki GSX-R 750 Service Repair Manual2008 Suzuki GSX-R 750 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GSX-R750
Year:
2008
Codes
Engine Code:
GSR750 K8
Chassis Code:
GR7CA
👋 Introduction
Market Position
Segment:
Supersport Motorcycle
Target Audience:
Performance-oriented riders, track day enthusiasts, experienced sportbike owners.
Competitive Analysis
Competitors:
Yamaha YZF-R6, Honda CBR600RR, Kawasaki Ninja ZX-6R.
Key Features
Performance Orientation:
Renowned for its aggressive styling, high-revving engine, and sharp handling, positioning it as a dominant force in the 600cc supersport class.
Chassis Design:
Features a lightweight aluminum twin-spar frame and advanced suspension components for exceptional agility and rider feedback.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Chassis:
Yes
Electrical System:
Yes
Fuel System:
Yes
Cooling System:
Yes
Ignition System:
Yes
Exhaust System:
Yes
Brakes:
Yes
Suspension:
Yes
Steering:
Yes
Bodywork:
Yes
Troubleshooting:
Yes
Page Count
Pages:
Approx. 450-550 pages (typical for this model/era service manual)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine teardown, assembly, valve adjustment, piston/cylinder inspection, crankshaft and connecting rod procedures, timing chain and sprockets, lubrication system.
Fuel Injection:
ECM diagnosis, sensor testing (TPS, MAP, IAT, O2), fuel pump and injector testing, throttle body inspection and cleaning, idle speed control.
Ignition:
Spark plug specifications, ignition coil testing, crank position sensor (CKP) and cam position sensor (CMP) testing, ignition timing.
Transmission:
Clutch operation and adjustment, gearbox disassembly and reassembly, gear inspection, shift drum and forks, transmission fluid specifications.
Electrical:
Wiring diagrams, battery specifications, charging system (stator, rectifier/regulator), starter motor, lighting system, instrument cluster, fuses and relays.
Brakes:
Brake fluid specifications, bleeding procedures, caliper overhaul, master cylinder inspection, pad and rotor replacement, brake line routing.
Suspension:
Front fork disassembly, assembly, and oil change (including oil type and level), rear shock absorber inspection and adjustment, swingarm and linkage service.
Cooling:
Radiator and fan operation, thermostat testing, coolant specifications and capacity, hose inspection and replacement.
Chassis And Frame:
Frame inspection, headstock bearing service, wheel bearing replacement, chain and sprocket maintenance, torque specifications for critical fasteners.
Procedures Included
Maintenance:
Regular service intervals, oil changes, filter replacements, spark plug replacement, chain lubrication and adjustment, brake fluid flush, coolant flush, air filter cleaning/replacement.
Repair:
Engine component replacement (pistons, valves, gaskets), transmission rebuild, brake caliper and master cylinder overhaul, front fork servicing, electrical component diagnosis and replacement.
Troubleshooting:
Diagnostic flowcharts for common issues (e.g., no start, poor running, electrical faults), specific fault code interpretations (if applicable to the ECM).
Disassembly Assembly:
Step-by-step guides for major component removal and installation, including torque specifications and critical assembly sequences.
Adjustments:
Clutch lever free play, throttle cable free play, chain slack, suspension preload, steering head bearing adjustment.
Technical Depth
Depth:
Comprehensive. Covers basic maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and detailed component repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchable Text:
Yes (typically)
Print Quality
Resolution:
High-resolution scans, suitable for digital viewing and printing.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, inline-four cylinder
Displacement:
749 cc
Bore X Stroke:
70.0 mm x 48.7 mm
Compression Ratio:
12.5:1
Performance
Horsepower:
Approx. 135-140 hp @ 12000 rpm (crank)
Torque:
Approx. 54-57 lb-ft @ 10000 rpm (crank)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual injectors per cylinder.
Fuel Type:
Unleaded gasoline, premium octane rating (95 RON or higher recommended).
Lubrication
Oil Capacity:
3.4 L (3.6 US qt) with filter change.
Oil Type:
Suzuki recommends SAE 10W-40 API SG, SH, SJ, SL or SM certified motorcycle oil.
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch Type:
Wet multi-plate
Features
Gear Ratios:
Specific gear ratios available in the manual, crucial for performance tuning and maintenance.
Final Drive:
O-ring sealed chain
Transmission Oil Type:
API GL-4 SAE 80W hypoid gear oil recommended (check manual for exact Suzuki specification).
📐 Dimensions
Exterior
Overall Length:
Approx. 2030 mm (79.9 in)
Overall Width:
Approx. 715 mm (28.1 in)
Overall Height:
Approx. 1135 mm (44.7 in)
Wheelbase:
Approx. 1400 mm (55.1 in)
Ground Clearance:
Approx. 130 mm (5.1 in)
Weights
Dry Weight:
Approx. 163 kg (359 lbs)
Curb Weight:
Approx. 198 kg (437 lbs) (with all fluids)
Front Suspension Travel:
Approx. 130 mm (5.1 in)
Rear Suspension Travel:
Approx. 130 mm (5.1 in)
🛡️ Safety Features
Ratings
Safety Certifications:
Meets or exceeds all applicable national and international safety standards for motorcycles of its class. No specific crash test ratings apply to motorcycles in the same way as cars.
Active Features
Brakes:
Dual front disc brakes with four-piston calipers; single rear disc brake with two-piston caliper. (ABS was not standard on this model).
Tires:
Performance-oriented radial tires, typically 120/70ZR17 front and 180/55ZR17 rear. (Refer to manual for exact sizes and pressure recommendations).
Passive Features
Lighting:
Multi-reflector halogen headlights, LED tail light.
Frame:
Rigid twin-spar aluminum frame designed for stability and precise handling.
💡 Technology Features
Infotainment
Display:
Analog tachometer with a multi-function digital LCD display for speed, odometer, trip meters, clock, coolant temperature, and gear position indicator.
Driver Assistance
Electronic Aids:
No electronic rider aids like traction control or advanced riding modes. Focus is on raw performance and rider input.
Connectivity
Connectivity Features:
None; this is a performance-focused sportbike from 2008 without modern connectivity features.
Engine Management
ECM:
Suzuki Dual Throttle Valve (SDTV) electronic fuel injection system for precise throttle response and improved combustion efficiency.
🔧 Maintenance
Service Intervals
First Service:
Typically at 1,000 km (600 miles) for break-in service, including oil change, filter change, and critical fastener checks.
Regular Maintenance:
Subsequent services typically recommended every 6,000 km (3,700 miles) or annually, whichever comes first. This includes checks on various systems, fluid levels, chain adjustment, and spark plug replacement at specified intervals.
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG, SH, SJ, SL or SM certified motorcycle oil.
Coolant:
Suzuki Long Life Coolant or equivalent ethylene glycol-based coolant with distilled water (50:50 mix). Check manual for specific Suzuki part number.
Brake Fluid:
DOT 4 (refer to manual for exact Suzuki specification).
Fork Oil:
Suzuki Suspension Fluid SS-01 or SAE 10W equivalent. Capacity: 444 ml per fork leg. Check manual for precise viscosity and quantity.
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, chain and sprockets are typical wear items that require regular inspection and replacement.
Potential Issues:
Some owners have reported occasional issues with the fuel pump relay or starter solenoid, though generally considered reliable. Regular maintenance is key.
Part Numbers
Oil Filter Example:
Suzuki Part Number 16510-03G00-000 (Always verify with dealer or specific parts catalog).
Air Filter Example:
Suzuki Part Number 13780-45G00-000 (Always verify).
📚 Vehicle History
Brand Heritage
Heritage:
Suzuki has a long-standing reputation for building high-performance sportbikes, with the GSX-R line being a cornerstone of their performance offerings for decades.
Model Evolution
Gsx R750 Evolution:
The GSX-R750 has consistently evolved, with each generation featuring chassis improvements, engine updates, and enhanced technology to maintain its competitive edge. The 2008 model represents a significant iteration within the GSX-R lineage.
Production
Manufacturing Location:
Primarily manufactured in Japan by Suzuki Motor Corporation.
Model Year Introduction:
The GSX-R750 nameplate dates back to the late 1980s, with numerous iterations and technological advancements through the years leading up to the 2008 model.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Consistently lauded by motorcycle publications for its balanced performance, handling, and value within the supersport segment.
Ratings
Performance Reviews:
Frequently received high marks in performance tests and comparisons for its potent engine, agile chassis, and track-ready capabilities.
Certifications
Emission Standards:
Meets emissions standards for the model year and region of sale (e.g., EPA, Euro standards). Specific details are in the manual's technical sections.
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