🏷️ Basic Information

Make:

Suzuki

Model:

GSX-R600

Year:

2001-2002

Chassis Codes:

K1/K2

👋 Introduction

Segment:

Supersport Motorcycle

Competitors:

Yamaha R6, Honda CBR600RR, Kawasaki ZX-6R, Ducati 749.

Model Identity:

The 2001-2002 GSX-R600 is part of Suzuki's legendary GSX-R line, known for its potent performance, sharp handling, and track-day capability in a 600cc package.

📋 Manual Details

Primary Coverage:

Comprehensive Service and Repair

Specific Chapters:

General Information, Maintenance, Engine, Fuel System, Ignition System, Starting System, Charging System, Fuel Injection System, Cooling System, Exhaust System, Transmission, Driveline, Wheels, Tires, Suspension, Steering, Brakes, Electrical Equipment, Wiring Diagrams, Troubleshooting.

Estimated Page Count:

500+

Type:

Service Repair Manual

Language:

English

Format:

PDF Download

Os Compatibility:

All Versions of Windows & Mac

Software Requirement:

Adobe PDF Reader

📖 Manual Coverage

Engine Systems:

Engine disassembly, assembly, overhaul, tuning, lubrication, cooling, fuel delivery, ignition, starting, charging.

Suspension Systems:

Front fork service, rear shock absorber service, linkage maintenance, wheel bearing replacement.

Driveline Axle Systems:

Chain and sprocket inspection and replacement, wheel hub and bearing service.

Brake Systems:

Front and rear brake caliper service, master cylinder overhaul, brake pad replacement, brake fluid flush and bleed, disc inspection.

Transmission Transaxle Systems:

Gearbox inspection, clutch operation and adjustment, gear shift mechanism service.

Steering Systems:

Handlebar replacement, steering stem bearing service and adjustment.

Body Accessories Systems:

Fairing removal and installation, seat, fuel tank, electrical components, lighting, and instrument cluster service.

Maintenance Procedures:

Routine checks, lubrication, fluid changes, filter replacements, component inspections.

Diagnostic Procedures:

Troubleshooting guides for common problems, electrical system diagnostics, engine performance issues.

Repair Procedures:

Step-by-step instructions for component removal, disassembly, repair, reassembly, and adjustment.

Electrical System Procedures:

Wiring diagrams, troubleshooting lighting, ignition, charging system, starter motor, instruments.

Chassis Procedures:

Frame inspection, swingarm service, wheel alignment, steering head bearing adjustment.

Depth:

Comprehensive, suitable for experienced DIY mechanics and professional technicians.

Engine Rebuild:

Detailed procedures for engine disassembly, cylinder head service, piston and connecting rod replacement, crankshaft service, and reassembly.

Suspension Rebuild:

Complete fork oil change, seal replacement, and rear shock absorber servicing instructions.

Torque Specifications:

Extensive listing of all critical torque values for fasteners across the entire motorcycle.

Troubleshooting Guides:

Systematic approaches to diagnose and resolve issues related to engine performance, electrical faults, and chassis behavior.

📊 Manual Specifications

Quality:

High-resolution PDF, searchable text, clear diagrams and images.

Print Capability:

Printable pages for physical reference.

Digital Binding:

N/A (Digital Download)

Digital Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type:

90-degree V-twin

Displacement:

599 cc

Bore X Stroke:

72.0 mm x 73.4 mm

Compression Ratio:

12.1:1

Valve Train:

DOHC, 4 valves per cylinder

Horsepower Estimate:

Approx. 110-120 HP (at crankshaft)

Torque Estimate:

Approx. 65-70 Nm (at crankshaft)

Fuel Delivery:

Fuel Injection (Suzuki's SDTV - Suzuki Dual Throttle Valve system)

Fuel Type:

Unleaded gasoline, 95-98 RON

Oil Type:

API SG, SH, SJ or JASO MA certified motorcycle oil

Oil Capacity:

Approx. 3.8 liters (with filter change)

🔧 Transmission

Type:

6-speed constant mesh

Clutch Type:

Wet, multi-plate

📐 Dimensions

Length:

Approx. 2035 mm

Width:

Approx. 715 mm

Height:

Approx. 1140 mm

Dry Weight:

Approx. 162 kg

Wet Weight:

Approx. 185 kg

Front Tire Size:

120/70ZR17M/C (58W)

Rear Tire Size:

180/55ZR17M/C (73W)

Wheel Bolt Pattern:

N/A (Cast Alloy Wheels)

🛡️ Safety Features

Safety Ratings:

N/A (Motorcycle)

Braking System:

Dual 290mm hydraulic discs (front), Single 240mm hydraulic disc (rear)

Frame Construction:

Aluminum alloy twin-spar frame.

💡 Technology Features

Infotainment System:

N/A (Performance focused motorcycle)

Rider Aids:

None (No ABS or traction control on this generation).

Connectivity Features:

N/A (Performance focused motorcycle)

ECU Features:

Electronic Fuel Injection with Suzuki Dual Throttle Valve (SDTV) system for precise throttle response.

🔧 Maintenance

Oil Change Interval:

Every 6,000 km or 12 months.

Air Filter Check:

Every 6,000 km.

Spark Plug Replacement:

Every 12,000 km.

Chain Lubrication:

Every 1,000 km and after washing or rain.

Brake Fluid:

DOT 4

Coolant:

Permanent type antifreeze (ethylene glycol based) mixed with distilled water (50:50 ratio).

Common Wear Items:

Clutch wear, chain and sprocket wear, fork seal leaks, stator output issues (less common on this model).

Electrical Considerations:

Ensure battery health; charging system checks are critical for fuel injection system reliability.

📚 Vehicle History

Heritage Statement:

Suzuki has a long and successful history in motorcycle racing and performance bike manufacturing, with the GSX-R line being a cornerstone of its sportbike identity.

Generation:

This generation (K1/K2) represented a significant update from its predecessor, featuring a lighter chassis, improved aerodynamics, and a more potent fuel-injected engine.

Manufacturing Location:

Japan