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2006 Suzuki GSX-R750 GSX R750 GSXR750 K6 * DIY Service / Repair / Workshop Manual 06 -

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🏷️ Basic Information Identification Make: Suzuki Model: GSX-R750 Year: 2006 Internal Model Code: K6 Codes Chassis Code: GR7CA 👋 Introduction Market Position Segment: Supersport / Performance Motorcycle Target Audience: Performance...
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2006 Suzuki GSX-R750 GSX R750 GSXR750 K6 * DIY Service / Repair / Workshop Manual 06 -2006 Suzuki GSX-R750 GSX R750 GSXR750 K6 * DIY Service / Repair / Workshop Manual 06 -2006 Suzuki GSX-R750 GSX R750 GSXR750 K6 * DIY Service / Repair / Workshop Manual 06 -2006 Suzuki GSX-R750 GSX R750 GSXR750 K6 * DIY Service / Repair / Workshop Manual 06 -
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GSX-R750
Year:
2006
Internal Model Code:
K6
Codes
Chassis Code:
GR7CA
👋 Introduction
Market Position
Segment:
Supersport / Performance Motorcycle
Target Audience:
Performance motorcycle enthusiasts, track day riders, experienced DIY mechanics
Competitive Analysis
Key Competitors:
Yamaha R6, Kawasaki ZX-6R, Honda CBR600RR
Key Features
Vehicle Selling Points:
Renowned for its excellent power-to-weight ratio, precise handling, and track-bred performance.
Manual Value Proposition:
Provides authorized dealership-level service information, enabling owners to perform maintenance and repairs with confidence, reducing reliance on costly shop visits.
📋 Manual Details
Coverage Areas
Primary Coverage:
2006 Suzuki GSX-R750 (K6 Model)
Secondary Coverage:
All variants and specifications for the 2006 model year
Page Count
Estimated Page Count:
Approximately 500-700 pages (typical for a comprehensive service manual)
Manual Type
Type:
Official Suzuki Service / Repair / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, torque specifications, valve adjustment, piston/cylinder, crankshaft, camshafts, and more
Fuel System:
Fuel injection system (SDTV - Suzuki Dual Throttle Valve), injectors, throttle bodies, fuel pump, fuel pressure regulator, fuel filter replacement
Exhaust System:
Exhaust pipe removal, installation, catalytic converter (if applicable), muffler inspection and repair
Cooling System:
Radiator, cooling fan, water pump, coolant replacement, thermostat, hoses, and pressure testing
Lubrication System:
Oil pump, oil filter replacement, oil change procedures, oil pressure testing, lubrication points
Electrical System Overview:
Comprehensive electrical system diagrams, component identification, troubleshooting guides
Charging System:
Stator, regulator/rectifier, battery testing, output checks
Starter System:
Starter motor, starter clutch, starter relay, troubleshooting
Ignition System:
Ignition coils, spark plugs, ECU (Engine Control Unit), timing checks
Combination Meter And Electronics:
Instrument cluster, speed sensor, tachometer, warning lights, ECU diagnostics
Lighting System:
Headlight, taillight, turn signals, brake lights, wiring for all lighting components
Emission Control Systems:
Emission control devices, troubleshooting related to emission standards
Suspension:
Front forks (USD - Upside Down forks), rear shock absorber, adjustment procedures, seal replacement, fluid levels
Brakes:
Front and rear brake systems, caliper maintenance, master cylinder, brake fluid replacement, bleeding procedures, pad replacement, disc inspection
Wheels And Tires:
Wheel bearing inspection and replacement, tire pressure recommendations, tire removal and installation
Chassis And Frame:
Frame inspection, swingarm maintenance, steering head bearing service
Bodywork And Exterior:
Fairing removal and installation, seat, fuel tank, fenders, decorative covers
Procedures Included
Preventative Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, lubrication
Diagnostics Troubleshooting:
Step-by-step diagnostic procedures for all major systems, fault code interpretation (if applicable)
Repair Rebuild:
Detailed instructions for component repair and full system rebuilds
Installation Replacement:
Correct procedures for replacing parts and installing accessories
Technical Depth
Depth Level:
Comprehensive: Covers basic maintenance to full engine and electrical system rebuilds
Diagnostic Capability:
Advanced diagnostics with detailed troubleshooting flowcharts and wiring diagrams
📊 Manual Specifications
File Format
Format Details:
PDF (Portable Document Format) allowing for digital access and selective printing
Print Quality
Printability:
Printable pages for convenient workshop use; zoomable images for detailed viewing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, 4-stroke, DOHC, liquid-cooled
Displacement:
749 cc
Bore X Stroke:
72.0 mm x 46.0 mm
Compression Ratio:
12.5:1
Performance
Horsepower Estimated:
Approximately 143-148 hp @ 13,000 rpm (claimed)
Torque Estimated:
Approximately 84 Nm (62 lb-ft) @ 10,800 rpm (claimed)
Fuel System
Fuel Delivery:
Electronic Fuel Injection with Twin Injectors per Cylinder (SDTV - Suzuki Dual Throttle Valve)
Fuel Type:
Unleaded Premium Gasoline
Lubrication
Oil Type:
Suzuki recommends API SG, SF or SH, JASO MA, SAE 10W-40 or 10W-50 motorcycle oil
Oil Capacity:
3.4 L (3.6 US qt) without filter change; 3.6 L (3.8 US qt) with filter change
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Type:
N/A
Features
Clutch:
Wet, multi-plate
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Overall Length:
2030 mm (79.9 in)
Overall Width:
715 mm (28.1 in)
Overall Height:
1135 mm (44.7 in)
Wheelbase:
1405 mm (55.3 in)
Ground Clearance:
130 mm (5.1 in)
Seat Height:
810 mm (31.9 in)
Weights
Dry Weight:
167 kg (368 lbs)
Wet Weight Estimated:
Approximately 192 kg (423 lbs) (fully fueled)
Fuel Tank Capacity:
17.0 L (4.5 US gal)
🛡️ Safety Features
Ratings
Safety Certification:
N/A (Motorcycle safety is primarily determined by rider skill and adherence to operating procedures)
Active Features
Braking System:
Dual front hydraulic disc brakes with radial-mount 4-piston calipers; Single rear hydraulic disc brake with 2-piston caliper
Suspension Features:
Advanced adjustable front forks and rear shock absorber for optimal stability and feedback
Passive Features
Lighting:
Multi-reflector headlights and integrated front/rear turn signals for enhanced visibility
💡 Technology Features
Infotainment
Instrumentation:
Digital speedometer, analog tachometer, LCD display for odometer, trip meters, clock, fuel gauge, engine temperature, gear position indicator, and various warning lights.
Driver Assistance
Engine Management:
Suzuki Dual Throttle Valve (SDTV) system enhances throttle response and mid-range torque. Idle Speed Control (ISC) valve for stable idling.
Connectivity
Diagnostic Port:
OBD-II style diagnostic connector for electronic fault diagnosis (as indicated by dealership service tools).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first
Spark Plug Replacement:
Every 12,000 km (7,500 miles)
Air Filter Cleaning Replacement:
Every 6,000 km (3,700 miles) or as needed based on riding conditions
Chain Adjustment Lubrication:
Every 1,000 km (600 miles) or more frequently if subjected to hard riding
Fluid Specifications
Coolant:
Suzuki Long Life Coolant (or equivalent ethylene glycol-based antifreeze mixed with distilled water at a 50/50 ratio)
Brake Fluid:
DOT 4
Fork Oil:
SUZUKI FORK OIL SS-01 (or equivalent SAE 10)
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, tires, fork seals (depending on mileage and usage)
Potential Electrical Issues:
While generally reliable, issues with the regulator/rectifier or stator can occur on higher-mileage units, especially those used in demanding conditions. The manual's electrical schematics are crucial for diagnosing these.
📚 Vehicle History
Brand Heritage
Heritage:
Suzuki has a long-standing reputation in motorcycle racing and performance, with the GSX-R line being a cornerstone of their sportbike offerings.
Model Evolution
Gsx R Lineage:
The GSX-R750 has evolved significantly since its inception, consistently pushing the boundaries of performance and technology in the 750cc supersport class.
K6 Generation Features:
The K6 generation introduced significant chassis and engine refinements, contributing to its celebrated handling and responsive power delivery.
Production
Manufacturing Location:
Hamamatsu, Japan
🏆 Awards & Recognition
Recognitions
Performance Reputation:
Consistently praised by motorcycle journalists and riders for its sharp handling, powerful engine, and track-day prowess.
Ratings
Handling Dynamics:
Often cited as one of the best handling motorcycles in its class for the 2006 model year.
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